Audi 100/A6
+ 1. The maintenance instruction
+ 2. Maintenance service
+ 3. Engines
+ 3.2. Diesel engines
- 3.3. Removal and a partition of engines
+ 3.3.2. Technical characteristics
3.3.3. Repair work, possible without engine dismantle
+ 3.3.4. Major repairs
3.3.5. Removal and engine installation
3.3.6. An engine partition
+ 3.3.7. A head of cylinders
3.3.8. Pistons and rods
+ 3.3.9. A cranked shaft
3.3.10. An intermediate shaft
3.3.11. The block of cylinders
3.3.12. Radical bearings and bearings of rods
3.3.13. Piston rings
3.3.14. The first start of the engine after a partition
+ 4. Cooling system
+ 5. Heating and ventilation
+ 6. Fuel system
+ 7. An exhaust system
+ 8. Systems of start, ignition
+ 9. Transmission
+ 10. Brake system
+ 11. Suspension brackets, a steering
+ 12. A body
+ 13. An electric equipment
+ 14. A good advice
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Removal
PETROL ENGINES
PERFORMANCE ORDER |
1. Lift and fix a forward part of the car. |
2. Remove a cowl. |
3. Disconnect a wire of the minus plug of the accumulator. |
4. Merge oil and cooling liquid. |
5. Remove the top cover of the engine. |
6. Disconnect hoses from a radiator and a broad tank. |
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4-CYLINDER PETROL ENGINES
PERFORMANCE ORDER |
7. Remove cooling fan of a radiator. |
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5-CYLINDER PETROL ENGINES
PERFORMANCE ORDER |
8. Remove a forward bumper and the radiator fan. |
9. Remove a radiator. |
10. In models with the air conditioner, unscrew radiator bolts, unscrew its arm and shift a radiator forward, having fixed it on a support. |
11. In models AAR and ANN, disconnect hoses and lift the receiver a cooling liquid in the left part of the engine. Uncover the left leading shaft and disconnect an exhaust pipe and каталитический the converter from a final collector. |
12. Disconnect an exhaust pipe from an arm. Disconnect fuel tubes from the fuel distributor. |
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ALL MODELS
PERFORMANCE ORDER |
13. Disconnect all wires disturbing to engine removal. |
14. Disconnect a branch pipe connecting the air filter and a throttle. |
15. Disconnect tubes of giving and fuel return. Disconnect an accelerator rope. |
16. Disconnect hoses from a heater radiator. |
17. Disconnect a wire from the switch of lanterns of a backing located on a transmission. |
18. Remove additional belts. |
19. Remove the compressor of the air conditioner, without disconnecting from it hoses. |
20. Remove the pump of the hydraulic booster of a steering, without disconnecting from it hoses. |
21. In engines with an automatic transmission, disconnect tubes трансмиссионной liquids from the oil pallet of the engine. |
22. Remove a starter. |
23. Unscrew bolts, fastening a leading disk to the hydrotransformer. |
24. Disconnect an exhaust pipe from a collector. |
25. Unscrew bolts, fastening a transmission to the engine. Leave not unscrewed the top bolt. |
26. Fix the engine on the lift. |
27. Braid nuts of fastenings of the engine. |
28. Establish a jack under a transmission. |
29. Unscrew last bolt and remove the engine. |
If necessary, remove an intermediate plate of the engine and coupling. |
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DIESEL ENGINES
PERFORMANCE ORDER |
1. Remove a cowl. |
2. Disconnect a wire of the minus plug of the accumulator. |
3. Merge oil and cooling liquid. |
4. Lift and fix a forward part of the car. |
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4-CYLINDER DIESEL ENGINES
PERFORMANCE ORDER |
5. Remove the top cover of the engine. |
6. Remove cooling fan. |
7. Remove an air inlet located on a radiator. |
8. Remove the air filter. |
9. Disconnect the electromagnetic valve of the control of pressure. |
10. Remove tubes connecting the heat exchanger both an inlet collector, and the heat exchanger and турбонагнетатель. |
11. Disconnect an exhaust pipe from турбонагнетателя. |
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5-CYLINDER DIESEL ENGINES
PERFORMANCE ORDER |
12. Remove a forward bumper and the radiator fan. |
13. Remove a radiator. |
14. In models with the air conditioner, Unscrew radiator bolts, unscrew its arm and shift a radiator forward, having fixed it on a support. |
15. Remove a cross-beam located a back part of a transmission (ABP, AAT, AEL). In models AAS remove a forward support of the engine. |
16. Uncover drive a belt of the fuel pump. |
17. Remove the air filter. |
18. Remove tubes connecting the heat exchanger both an inlet collector, and the heat exchanger and турбонагнетатель. |
19. Disconnect hoses from an inlet collector and the valve of adjustment of final gases. |
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20. Disconnect a wire of grounding from an arm of the right support of the engine. |
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21. Disconnect an arm of the fuel filter from an arm of the left support of the engine. |
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22. Remove a forward support of the engine. |
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ALL MODELS
PERFORMANCE ORDER |
23. Disconnect hoses from a radiator, heads of cylinders and a broad tank. |
24. Disconnect wires from the generator. |
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25. Disconnect the conducting, disturbing to engine removal. |
26. Disconnect tubes of giving and return of fuel from the fuel pump. |
27. Disconnect an accelerator rope. |
28. Disconnect vacuum hoses. |
29. Disconnect hoses from a heater radiator. |
30. Disconnect wires from the gauge of a speedometer and the switch of light of lanterns of a backing. |
31. Remove additional belts. |
32. Remove the compressor of the air conditioner, without disconnecting from it hoses. |
33. Remove the pump of the hydraulic booster of a steering, without disconnecting from it hoses. |
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34. Unscrew bolts and remove a pulley of the pump of the hydraulic booster. |
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35. Unscrew bolts and remove the pump. |
36. In engines with an automatic transmission, disconnect tubes трансмиссионной liquids from the oil pallet of the engine. |
37. Remove a starter. |
38. Unscrew bolts, fastening a leading disk to the hydrotransformer. |
39. Disconnect an exhaust pipe and каталитический the converter from a final collector. |
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40. Unscrew bolts, fastening a transmission to the engine. Leave not unscrewed the top bolt. |
41. Fix the engine on the lift. |
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42. Braid a nut of a support and remove washers. |
43. Establish a jack under a transmission. |
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44. Unscrew last bolt and remove the engine. |
45. If necessary remove coupling. |
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Installation
ALL ENGINES
Installation is spent upside-down removals, thus do not forget to grease шлицы a leading shaft of the engine with greasing with a fusion heat. |
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