Audi 100

1982-1990 of release

Repair and car operation




Audi 100
+ 1.1. Controls and devices
+ 2. Technical characteristics
+ 3. Engines
+ 4. Cooling system
+ 5. An exhaust system
+ 6. The power supply system
- 7. Transmission
   + 7.1. Coupling
   + 7.2. A mechanical drive of deenergizing of coupling
   + 7.3. A hydraulic drive
   - 7.4. A transmission
      + 7.4.1. Type 014 four-speed transmission
      - 7.4.2. A five-speed transmission of type 013 or 093
         7.4.2.1. Removal and transmission installation
         7.4.2.2. Transmission dismantling
         7.4.2.3. Dismantling and assemblage of a primary shaft
         7.4.2.4. Dismantling and assemblage of a secondary shaft
         7.4.2.5. Dismantling and differential assemblage
         7.4.2.6. Transmission assemblage
         7.4.2.7. Adjustment of the mechanism of management by a gear change
      + 7.4.3. A five-speed transmission of types 016 and 012
      + 7.4.4. The mechanism of management of gear change КП of type 016
      + 7.4.5. An automatic transmission
   + 7.5. A drive of forward wheels
+ 8. A running gear
+ 9. A steering
+ 10. Brake system
+ 11. A body
+ 12. An electric equipment



7.4.2.6. Transmission assemblage
THE GENERAL DATA

Carter of type 013 transmission
1 – a lock plate;
2 – наружнее a bearing ring;
3 – a lining;
4 – the lever of switching of a backing;
5 – a clamp;
6 – the plug;
7 – a washer;
8 – a bolt;
9 – lock плунжер;
10 – a lock finger;
11 – a lock ring;
12 – the bearing;
13 – the clamp plug;
14 – a spring;
15 – a stopper;
16 – a bolt;
17 – картер transmissions;
18 – a rod of a plug of inclusion of a backing

Cover of transmission КП of type 013

1 – a lining;
2 – a lock ring;
3 – the bearing;
4 – a magnet;
5 – a pin;
6 – a transmission cover;
7 – the plug;
8 – an epiploon;
9 – the switch of light of a backing


PERFORMANCE ORDER
1. To establish an external ring 3 (fig. Secondary shaft КП of type 013) the forward roller bearing of a secondary shaft see and to fix it on КП type 013 a pin 2, and on КП type 093 a bolt with internal шестигранником.
2. To establish clamps 5 (fig. Carter of type 013 transmission), lock плунжеры 9 and a lock finger of 10 rods of plugs of a gear change see in case they were taken out.
3. To establish in картер 12 (fig. type 013 Transmission see) transmissions a secondary shaft 39 with a plug 42 and a rod of 41 switchings of 1st and 2nd transfers.
4. To establish on an axis 36 intermediate gear wheel 45 backings and запрессовать it in картер 12 transmissions.
5. To establish in картер 12 transmissions a primary shaft 46, having entered into gearing of a gear wheel of primary and secondary shaft.
6. To establish a plug of 43 switchings of 3rd and 4th transfers to a groove муфты the synchronizer, to insert a rod into an aperture of a plug and to fix a plug on a rod a pin 44.
7. To establish all rods of plugs of a gear change in neutral position.
8. Напрессовать the second internal ring 38 back двухрядного the conic roller bearing of a secondary shaft 39.
9. To establish on a primary shaft 46 washer 15 acting as a part aside картера transmissions.
10. To heat up to temperature 120 With and напрессовать against the stop an internal ring 16 needle bearings of 5th transfer, using thus corresponding оправку.
11. To heat up to temperature 120 With and напрессовать a gear wheel of 34 5th transfers on a secondary shaft 39 against the stop.
12. To establish both of some the needle bearing 17 on a primary shaft.
13. To establish on a primary shaft 46 gear wheel of 18 5th transfers with the synchronizer and a plug of 20 inclusions of 5th transfer.
14. To fix a plug 20 on a rod a pin 19.
15. To heat up to temperature 120 With and to establish against the stop a nave 22 with a gear wreath.
16. Напрессовать on a primary shaft an internal ring of the back bearing.
17. To attach картер 12 transmissions to картеру 8 couplings, having established between them a lining 10 and to wrap bolts of 13 fastenings by the moment 25 Нм (2,5 кгсм).
18. To include one of transfers and to fix a primary shaft from a procollar.
19. To tighten a nut 33 at an end face of a secondary shaft the moment 100 Нм (10,0 кгсм) and законтрить it.
20. To establish a lead 32 on a rod of a plug of switching of 1st and 2nd transfers.
21. To shift back a rod of 35 switchings of a plug of 3rd and 4th transfers, having included thereby 3rd transfer.
22. To insert the switch of transfers 30 in картер transmissions and to get a leg of a rod of the switch in a groove of a rod of a plug of 3rd and 4th transfers.
23. To fix a pin a lead 32 on a rod of a plug of switching of 1st and 2nd transfers.
24. To establish all rods of plugs of a gear change in neutral position.
25. To establish a cover 6 (fig. the Cover of transmission КП of type 013 see) transmissions with a lining 23 (fig. type 013 Transmission see) and to wrap bolts of 28 fastenings by the moment 25 Нм (2,5 кгсм), preliminary having put on a carving a hermetic layer.
26. To wrap a bolt 26 on the end of a primary shaft the moment 45 Нм (4,5 кгсм) and to establish new заглушку 27.

The prevention

At replacement of the back bearing of a secondary shaft, a secondary shaft, картеров transmissions and couplings, and also differential adjustment of a leading gear wheel of a secondary shaft and a lateral backlash of the main transfer and a pretightness of bearings of differential is required. These works demand application of the special equipment and equipment, therefore they are recommended to be spent at servicing deport.


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