BMW E30
+ 1. The maintenance instruction
+ 2. Maintenance service
- 3. The engine
+ 3.1.2. Specifications
- 3.2. Dismantle and engine major repairs
3.2.2. Specifications
3.2.3. Major repairs – the general instructions
3.2.4. Compression check in engine cylinders
3.2.5. Major repairs – broad-brush observations
3.2.6. Diagnostics of the engine with the help вакууметра
3.2.7. Major repairs – alternatives
3.2.8. Dismantle of the power unit
3.2.9. Removal and engine installation
3.2.10. An order of dismantling of the engine
3.2.11. Dismantling of a head of the block of cylinders
3.2.12. Clearing and check of a head of cylinders and details клапанного the mechanism
3.2.13. Repair of valves
3.2.14. Assemblage of a head of the block of cylinders
3.2.15. Removal of pistons and rods
3.2.16. Dismantle коленвала
3.2.17. An intermediate shaft (only engine M20)
3.2.18. Clearing of the block of cylinders
3.2.19. Check of a condition of the block of cylinders
3.2.20. Хоннингование cylinders
3.2.21. Check of a condition of pistons and rods
3.2.22. Condition check коленвала
3.2.23. Check radical and шатунных bearings
3.2.24. An engine assembly order
3.2.25. Installation of piston rings
3.2.26. Installation of an intermediate shaft
3.2.27. Installation коленвала and check of backlashes in radical bearings
3.2.28. Installation of a back epiploon
3.2.29. Installation of rods and pistons, check of backlashes in шатунных bearings
3.2.30. Start-up of the engine after repair and обкатка
+ 3.3. An engine electric equipment
+ 4. Cooling system
+ 5. Heating and ventilation
+ 6. Fuel system
+ 7. An exhaust system
+ 8. Transmissions
+ 9. Coupling
+ 10. Brake system
+ 11. A running gear
+ 12. A body
+ 13. An electric equipment
+ 14. A good advice
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All the sizes long are resulted in mm.
Pressure of a compression in cylinders | 10 – 11 кГс/см2 |
Maximum permissible deformation of a demountable plane of a head of cylinders 0,1 (except М40, for М40 – no more than 0,03) |
Limiting height of a head of cylinders after polishing, not less, than mm: |
– М10 | 128,6 |
– М20
| 124,7 |
– М40
| 140,55 |
Valves |
Diameter of a core of the valve (standard): |
– М10
| 8,0 |
– М20
| 7,0 |
– М40 |
|
• Inlet
| 6,975 |
• Final
| 6,960 |
Width of a corbel, limiting |
– Inlet
| 1,191 |
– Final
| 1,980 |
Lateral люфт a valve core (subsection 3.2.13 see) | 0,787 |
Corner of a facet of a head of the valve
| 45 ° |
Cam-shaft and коромысла valves: |
– A backlash in basic necks | 0,033 – 0,076 |
– Axial люфт: |
• М10
| 0,02 – 0,13 |
• М20 | No more than 0,2 |
• М40 | 0,065 – 0,150 |
– A backlash between the platen and коромыслом ("a radial backlash") | 0,015 – 0,051 |
Коленвал |
Axial люфт: |
– М10
| 0,085 – 0,174 |
– М20 and М40
| 0,080 – 0,163 |
Diameter of radical necks (standard): |
– М10 |
• red marks | 54,98 – 54,99 |
• dark blue marks
| 54,97 – 54,98 |
– М20 |
• red marks | 54,98 – 54,99 |
• dark blue marks
| 59,97 – 59,98 |
– М40 |
• yellow marks
| 59,984 – 59,990 |
• green marks
| 59,977 – 59,983 |
• white marks
| 59,971 – 59,976 |
The repair sizes of necks
| 0,25; 0,50; 0,75 |
Backlash in radical bearings: |
– М10 and М20
| 0,030 – 0,070 |
– М40
| 0,020 – 0,46 |
Diameter шатунных necks (standard): |
– М10 and М20
| 47,975 – 47,991 |
– М40
| 44,975 – 44,991 |
Diameters шатунных necks (repair) | 0,25; 0,50; 0,75 (on a part of engines) |
Rods |
Axial люфт
| 0,041 |
Backlash in шатунных bearings: |
– М10
| 0,030 – 0,070 |
– М20
| 0,020 – 0,055 |
– М40 | 0,010 – 0,052 |
The block of cylinders |
Diameter of cylinders (standard): |
– М10/В18
| 89,00 – 89,01 |
– М20/В20 | 80,00 – 80,01 |
– М20/В25
| 84,00 – 84,01 |
– М40/В16
| 84,000 – 84,014 |
– М40/В18 | 84,000 – 84,014 |
Ovality of cylinders, no more: |
– М20/В20
| 0,02 |
– М20/В25 | 0,03 |
– The others
| 0,01 |
Конусность cylinders, no more: |
– М20/В20 and М20/В25 | 0,02 |
– The others
| 0,01 |
Pistons and rings |
Diameter of the piston (standard): |
– М10
| 88,97 |
– М20: |
• В20
| 79,98 |
• В25 | 83,98 |
– М40: |
• a factory brand 0 | 83,985 |
• a factory brand 00 | 84,065 |
Backlash between the piston and the cylinder: |
– М10 | 0,02 – 0,05 |
– М20 and М40 | 0,01 – 0,04 |
The limiting: |
– Except В25
| 0,15 |
– В25 | 0,12 |
Backlashes in joints of piston rings: |
– М10 |
|
• in top компрессионном | 0,30 – 0,70 |
• in bottom компрессионном | 0,20 – 0,40 |
• in маслосъемном | 0,25 – 0,50 |
– М20 (all rings) | 0,25 – 0,50 |
– М40: |
• in top компрессионном
| 0,02 – 0,20 |
• in bottom компрессионном
| 0,02 – 0,10 |
• in маслосъемном: |
– For В16
|
0,02 – 0,10
|
The inhaling moments (Н.м.)
Bolts of covers of radical bearings (vary at major repairs): |
– М10 and М20 | 60 |
– М40 |
• 1st stage
| 20 |
• 2nd stage
| To tighten on 50 ° |
Nut bolts / шатунных covers: |
– М10
| 55 |
– М20 and М40 |
• 1st stage | 20 |
• 2nd stage | To tighten on 70 ° |
Covers of basic necks of a cam-shaft (М40)
| 10 |
Bolt of an asterisk of an intermediate shaft (М20) | 60 |
Bolts маслопровода: |
– Bolt М6 or М8 (накидной the union) | 10 |
– Bolt М5
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5
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