| 1. Establish РКПП in neutral position, tighten a lay brake. |
| 2. Open a cover of the lever of switching and pull it upward. |
| 3. Open a collar (the marksman on an illustration) on РКПП. Connection draught of switching/lever of a choice should have an easy course. |
| 4. Turn on at the lever of switching bolts–1 and–2 and press an emphasis on the right side downwards (an arrow on illustrations). |
| 5. Again tighten a bolt–1. |
| 6. Insert calibre AUDI–3421. |
| 7. Expose draught of switching so that on it efforts (РКПП in neutral position) did not operate and tighten a collar the moment 20 Н m. |
| 8. Remove calibre. |
| 9. In summary include a backing. |
| 10. Turn away a bolt–1. The remark: the emphasis left-hand side Thus nestles. |
| 11. Tighten bolts–1 and–2 moment 25 Н m. |
| 12. Switch off a backing. |
| 13. Switch all transfers, they should freely and without jammings to be switched. Especially it is necessary to pay attention to work of blocking of a backing. |
| 14. Fix a casing and the gear change handle. |
| Engines of 1.8 and 1.9 l |
| 15. Establish РКПП in neutral position, tighten a lay brake. |
| 16. Open a cover of the lever of switching and pull it upward. |
|
| 17. Remove демпфер on the switching lever, thus address to an illustration. |
| 18. Turn away a bolt () and a nut () so that the cable of a drive of switching and choice capture/cable freely moved in oval apertures. |
| 19. Turn away a bolt () for what if necessary remove пенопластовое consolidation around a bolt. |
| 20. Establish calibre of the lever of switching AUDI–3422. |
| 21. Turn a hook for calibre fastening under a plate of a support and tighten a nut (D). |
| 22. Fix the switching lever in the left part сдвижного an element, the marksman on an illustration. |
| 23. Press the lever of switching with сдвижным an element to the left, in an arrow direction against the stop, and fix сдвижной an element the screw (). |
| 24. Press the lever to the right, against an arrow direction, and fix. |
| 25. Tighten a bolt () the moment 15 Н m. |
| 26. Insert a wedge and fixing pin AUDI–3192/1. Enter a wedge between the lever of switching and a cover so that there was no backlash. |
ATTENTION
Thus the switching lever should not rise a wedge.
|
| 27. In this position tighten a bolt with a fillet () the moment 25 Н m and a fastening nut () the moment 15 Н m. |
| 28. Remove a wedge fixing a pin and calibre of the lever. |
| 29. Establish into place the handle of the lever and a cover. |
| 30. Fix демпфер on the lever of switching by the moment 25 Н m. |
| Adjustment check |
| 31. The switching lever should stand in neutral position in a cut for the third and fourth transfer. |
| 32. Include coupling, start the engine, wait approximately 3 – 6 with that shaft РКПП has stopped. Then switch some times all transfers. Special attention turn on backing inclusion. |
| 33. If a drive at repeated inclusion of transfer still заедает, it is necessary to check up a course of a shaft of the lever as follows: |
| 34. Include the first transfer. |
| 35. Press the switching lever by the included first transfer on the left. Simultaneously ask the assistant to check up a lever shaft. The lever shaft at lever moving should have a course about 1 mm in a direction (arrows on an illustration). |
| 36. If it does not occur, switch off the first transfer and once again turn away a fastening nut () pins of capture/cable of the lever of a choice. The cable of the lever of a choice has at a pin some люфт, caused by a transfer element. |
| 37. Liquidate люфт a cable of the lever of switching, having pressed it with a pin slightly in a direction of a back of the car (the marksman illustrations). In this position clamp a nut () the moment 15 Н m. |
| 38. Fix a cover and the handle. |