| 1. Remove РКПП, thus address to subsection Removal and installation РКПП. |
| 2. To exclude flywheel rotation at отворачивании fastening bolts, it is necessary to keep it tool AUDI-3067 or a screw-driver and a core. |
ATTENTION Tool AUDI-3067 on an illustration is shown in installation position. At removal it is necessary for turning. For coupling installation it is required aligning оправка AUDI–3190А or a usual aligning core, for example, HAZET 2174.
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3. Turn away bolts of fastening of a press disk cross-wise everyone on 1 – 1, 5 turns so that the disk was released.
ATTENTION If bolts turn away at once, press springs can be damaged.
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| 4. After easing bolts are turned out completely. |
5. Take out press and conducted coupling disks.
ATTENTION Do not drop press and conducted disks. Otherwise after assemblage in coupling work there can be jerks and difficulties in deenergizing.
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| 6. Wipe the bearing of deenergizing of coupling, without washing out it. |
| 7. Wipe a flywheel a rag moistened in gasoline. |
CHECK
At installation of the details which were in work of their coupling it is necessary to check up preliminary. |
| 8. Check up press a disk on presence of places of an overheat and задиров. |
| 9. Check up press springs on presence of damages (are specified by arrows). Deterioration to half of thickness of a spring is supposed. |
| 10. Check up connections of springs between a press disk and a cover on presence of cracks. Zaklepochnye connections check up on durability. In the presence of weak connections or damages coupling replace. |
| 11. Check up an adjoining surface of a press disk on presence of cracks, overheat and deterioration places. In the presence of deformation of a press disk to 0.2 mm in it still it is possible to use. Check is spent by a ruler and probeом. |
| 12. Check up a flywheel on presence of cracks of an overheat and задиров. |
| 13. The greasy or having mechanical damages a coupling disk replace with the new. |
| 14. Check up a thickness of frictional overlays of a disk of coupling and presence of cracks in overlays. |
15. In conditions HUNDRED disk of coupling can be checked up on palpation. Face palpation of a disk should not exceed 0.8 mm (2.5 mm measured on distance from edge).
ATTENTION The specified check is necessary only in that case when the disk which was in work is established and there were lacks of its work. If necessary the disk can be cautious отрихтован.
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| 16. Check up by hand the bearing of deenergizing of coupling in the established position. For this purpose slightly compress the bearing and turn. The bearing should rotate easily. At work damage of the bearing of deenergizing of coupling is defined on noise at the pressed pedal of coupling. It is recommended to replace the bearing. |
INSTALLATION
ATTENTION
If new details of coupling are established, it is necessary to check up press a disk and a conducted disk under the catalogue of spare parts on their conformity to exclude erroneous installation.
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17. Before installation of a new press disk the protective anticorrosive layer should be removed only on the working party. In other places greasing does not leave at all, otherwise it can lead to essential decrease in service life of coupling. |
| 18. Check up durability of fastening of aligning pins on a flywheel. |
| 19. Clear шлицы a conducted disk of a rust. Grease with a thin layer of greasing MoS2 шлицы primary shaft РКПП. HUNDRED applies for this purpose AUDI G 000 100. After that move a conducted disk on a shaft, having checked up ease of a course. Surplus of greasing necessarily remove. |
20.
ATTENTION
At installation of a conducted disk watch that the separator of springs showed towards a press disk. If coupling with a two-mass flywheel is established, separators of springs are not present. In this case coupling is established so that the frictional overlay adjoined to a flywheel. The nave should not adjoin at a flywheel, the short end of a nave shows towards a press disk.
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| 21. Centre a conducted disk on a press disk by means of a core, for example, HAZET 2174 or AUDI - 3176 (are specified by arrows). If the conducted disk is located not on the centre, the primary shaft cannot occupy the working position. As an aligning core old primary shaft РКПП can be applied. |
22. Establish press a disk on corresponding aligning pins.
ATTENTION Press the disk should adjoin completely to a flywheel and should not warp. Aligning pins and apertures otherwise can be damaged. Only after that insert fastening bolts. At all do not pull together press a disk with bolts, aligning apertures of a press disk and aligning pins on a flywheel differently can be damaged.
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23. Screw bolts of fastening of a press disk and tighten them cross-wise, turning on 1 – 1.5 turns so that press the disk has been fixed. The inhaling moment: 20 Н m.
ATTENTION
At execution with screws with internal шестигранником the last are tightened by the moment 13 Н m.
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| 24. Remove aligning core. |
| 25. Establish РКПП, thus address to subsection Removal and installation РКПП. |
| Engines of 1.6 l |
| REMOVAL |
| 26. Remove РКПП, thus address to subsection Removal and installation РКПП. |
27. To exclude flywheel rotation at отворачивании fastening bolts, it is necessary to fix its tool AUDI-558 or a screw-driver with оправкой.
ATTENTION Mark position of a flywheel concerning a press disk that they could be established in former position. If the flywheel is established incorrectly, marks ВМТ on a flywheel lose the position.
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28. Turn away bolts of fastening of a flywheel one after another on 1 – 1.5 turns.
ATTENTION If bolts turn away at once, press springs can be damaged.
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| 29. If bolts turn away at once, press springs can be damaged. |
30. Take out a conducted disk.
ATTENTION Do not drop press and conducted disks. Otherwise after assemblage in coupling work there can be jerks and difficulties in deenergizing.
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| 31. Hook a screw-driver and take out from apertures (are specified by arrows) a lock ring () a disk of deenergizing of coupling (). |
| 32. Remove a disk of deenergizing of coupling (). |
| 33. Disconnect press a disk from a flywheel for what fix on a press disk tool AUDI 558 bolt (). If the specified tool available is not present, press the disk can be kept a screw-driver and оправкой. |
| 34. Remove press a disk and an intermediate plate. |
| 35. Wipe a flywheel a rag moistened in gasoline. |
CHECK
At installation of the details which were in work of their coupling it is necessary to check up preliminary. |
| 36. Check up заклепочные connections on a press disk. A disk with damaged or weakened заклепочными connections replace with the new. |
| 37. Check up a frictional surface of a press disk on presence of cracks, overheat and deterioration places. In the presence of deformation of a press disk to 0.2 mm in it still it is possible to use. Check is spent by a ruler and probeом. |
| 38. Wipe from oil frictional surfaces of a press disk and a flywheel. |
39. The greasy or worn out conducted disk replace with the new.
ATTENTION Sign of the damaged bearing of deenergizing of coupling is noise by pressing a coupling pedal at movement. The bearing is located behind a cover from outer side РКПП and can be replaced without removal РКПП.
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INSTALLATION
ATTENTION
If new details of coupling are established, it is necessary to check up press a disk and a conducted disk under the catalogue of spare parts on their conformity to exclude erroneous installation.
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| 40. Before installation of a new press disk the protective anticorrosive layer should be removed only on the adjoining and frictional party. In other places greasing does not leave at all, otherwise it can lead to essential decrease in service life of coupling. |
| 41. Establish press a disk with an intermediate plate on a cranked shaft. |
ATTENTION Watch position of installation of an intermediate plate. (The arrow on an accompanying illustration) shows an eminence aside from a press disk. Screw new bolts of fastening and block press a disk as at removal by tool AUDI-556 or a screw-driver and оправкой.
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42. Fix press a disk динамометрическим a key the moment 60 Н m and then tighten bolts a rigid key on a corner 90 ° (1/4 turns).
ATTENTION Bolts at an inhaling receive residual deformation, therefore after everyone отворачивания it is necessary to replace them with the new.
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| 43. Insert a disk of deenergizing of coupling and fix a lock ring on a press disk. Insert both ends of a wire into apertures of a press disk. |
| 44. Clear шлицы a conducted disk of a rust. Grease with a thin layer of greasing MoS2 шлицы primary shaft РКПП. HUNDRED applies for this purpose AUDIG 000 100. After that move a conducted disk on a shaft, having checked up ease of a course. Surplus of greasing necessarily remove. |
| 45. Check up durability of fastening of aligning pins on a flywheel. If any pin on a flywheel sits not strongly, it is necessary to replace it. |
| 46. Check up durability of fastening of aligning pins on a flywheel. If any pin on a flywheel sits not strongly, it is necessary to replace it. |
ATTENTION
If the flywheel is established incorrectly, marks ВМТ on it occupy incorrect position.
The flywheel should adjoin to a press disk of coupling completely. Only after that fastening bolts are inserted.
Do not warp a flywheel since pins and aligning apertures otherwise can be damaged. At all do not draw a basket of coupling by bolts since pins and aligning apertures otherwise can be damaged.
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| 47. If tool AUDI 3178 was applied, take out it. |
| 48. Establish РКПП, thus address to subsection Removal and installation РКПП. |