Opel Kadett E

1984-1991 of release

Repair and car operation



Opel Kadett E
+ 1. The maintenance instruction
+ 2. Weekly checks and service in a way
- 3. Maintenance service
   + 3.1. Maintenance service of cars with petrol engines
   - 3.2. Maintenance service of cars with diesel engines
      3.2.1. Operational materials and liquids
      3.2.2. Refuelling capacities
      - 3.2.3. Periodicity of service
         + 3.2.3.1. Each 400 km
         + 3.2.3.2. Each 7 500 km
         - 3.2.3.3. Each 15 000 km or 12 months
            3.2.3.3.1. Check and adjustment of turns of idling
            3.2.3.3.2. Check and adjustment of limiting turns of the engine
            3.2.3.3.3. Replacement of a fuel filtering element
            3.2.3.3.4. Check подтеканий liquids
            3.2.3.3.5. Replacement of a filtering element of the air filter (diesel engines 16D, 16DA)
            3.2.3.3.6. Check drivers belts (diesel engines 16D and 16DA)
            3.2.3.3.7. Check of density of a cooling liquid (diesel engines 16D and 16DA)
            3.2.3.3.8. Check of a condition and a tension of a gear belt
            3.2.3.3.9. Replacement of candles накаливания
            3.2.3.3.10. Replacement of a cooling liquid
+ 4. The engine
+ 5. System of cooling, heating and ventilation
+ 6. Fuel and exhaust systems
+ 7. Start and gymnastics system
+ 8. Ignition system
+ 9. Coupling
+ 10. Transmissions and power shafts
+ 11. Brake system
+ 12. A suspension bracket and a steering
+ 13. A body
+ 14. Electric schemes





3.2.3.3.8. Check of a condition and a tension of a gear belt
THE GENERAL DATA

DIESEL ENGINES 16D AND 16DA

Arrangement of screws of fastening of casings of a gear belt on the diesel engine 16D

And – short screws of a big casing,

In – long screws of a big casing,

With – screws of fastening of a cover of pulley ТНВД

Check of a condition of a belt

PERFORMANCE ORDER
1. Remove a generator belt.
2. Remove casings of a gear belt. The bolshy casing fastens 4 bolts, one of them fastens скоба топливопровода. The cover of pulley ТНВД fastens 3 bolts. On diesel engines since 1987 casings tightly close a belt, linings and скобы therefore are in addition provided.
3. Turning a cranked shaft a key for a head of a bolt of fastening of a pulley (if necessary remove the right forward wheel) check up a belt condition on all length. Special attention give to places about the basis of teeths in which there can be cracks. At detection of pollution or signs of destruction a belt replace. Establish and eliminate the pollution reason.

Check of a tension of a belt

PERFORMANCE ORDER
1. The belt tension is checked by dynamometer КМ-510-А or the equivalent device. In the absence of this device (though its application insistently is recommended), the correct tension can be checked up approximately whenever possible перекручивания it approximately on 90 in the middle of a branch between pulleys which will defend from each other on the greatest distance. At an excessive tension the belt usually publishes a rumble on the working engine, the weakened belt, as a rule, quickly wears out.
2. Turn a cranked shaft on 1/2 turns in a direction of normal rotation. Establish a dynamometer on more "прослабленную" a belt part from outside the generator, consider indications and compare them to the data resulted in subsection subsection 4.4.
3. In need of adjustment ослабьте bolts of fastening of the water pump and, moving the pump, adjust a tension. Tighten bolts of fastening of the pump.
4. Turn a cranked shaft on 1 turn and again check up a tension. If necessary again adjust a tension, having repeated procedure.
5. Tighten bolts of fastening of the pump the demanded moment.
6. After adjustment of a tension or belt replacement check up the moment of injection of fuel.
7. Installation is made in sequence of return to removal.
8. Establish a wheel and lower the car.

DIESEL ENGINES 17DR

Check of a condition of a belt

PERFORMANCE ORDER
1. The casing of a gear belt consists of two sections, at first it is necessary to remove top, then the bottom section.
2. For access to casings, remove the air filter and the others приводные belts.
3. Unscrew 5 bolts and remove the top casing.
4. From outside a wheel niche unscrew 4 bolts of fastening of a pulley of a cranked shaft and remove a pulley from a pulley of a gear belt.
5. Unscrew 3 bolts and remove the bottom casing (arrows two bolts of fastening of the bottom casing are shown).
6. Turning a cranked shaft a key for a bolt head (if necessary remove the right forward wheel), check up a belt condition on all length. Special attention give to places about the basis of teeths in which there can be cracks. At detection of pollution or signs of destruction a belt replace. Establish and eliminate the pollution reason.

Check of a tension of a belt

The belt tension is regulated by the automatic mechanism of a tension.

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