Натяжитель a belt of drive ГРМ (engines 2.0 and 2.5) |
Size выступания a regulator rod, mm | 5.2 ÷ 6.2 |
Diameter of the remote prorate, mm | 17.955 ÷ 17.975 |
Internal diameter of the plug натяжителя, mm | 18.00 ÷ 18.08 |
Backlash of landing of the prorate in the plug, mm |
| 0.025 ÷ 0.125 |
- Limiting admissible value
| 0.175 |
Lateral люфт prorates, mm |
| 0.20 ÷ 0.55 |
- Limiting admissible value
| 0.81 |
Camshafts |
Limiting admissible size of a deflection, mm |
| 0.025
|
| 0.020
|
Diameter of necks, mm |
| 31.928 ÷ 31.945
|
|
Forward neck
| 37.946 ÷ 37.963
|
The central and back necks
| 27.946 ÷ 27.963
|
Internal diameter of bearings of support of a camshaft, mm |
| 32.000 ÷ 32.018
|
|
Forward support
| 38.000 ÷ 38.018
|
The central and back support
| 28.000 ÷ 28.018
|
Working backlash in bearings, mm |
|
Rating value | 0.055 ÷ 0.090
|
Limiting admissible value | 0.10
|
Engines DOHC |
Rating value | 0.037 ÷ 0.072
|
Limiting admissible value | 0.10
|
Height of cams (), mm |
Engines SOHC |
L models 2.0 |
Cams of a drive of inlet valves |
Rating value | 38.732 ÷ 38.832
|
Limiting admissible value | 39.632
|
Cams of a drive of final valves |
Rating value | 39.257 ÷ 39.357
|
Limiting admissible value | 39.157
|
Models | 2.5 l
|
Cams of a drive of inlet valves |
Rating value | 39.485 ÷ 39.585
|
Limiting admissible value | 39.385
|
Cams of a drive of final valves |
Rating value
| 39.257 ÷ 39.357
|
Limiting admissible value
| 39.157
|
Engines DOHC |
- Cams of a drive of inlet valves
|
Rating value
| 46.05 ÷ 46.15
|
Limiting admissible value
| 45.95
|
- Cams of a drive of final valves
|
Rating value
| 45.55 ÷ 45.65
|
Limiting admissible value
| 45.45
|
- Base diameter of cams, mm
|
Models 2.0 and 2.5 l
| 34.00
|
L models 3.0
| 36.00
|
Persistent люфт a camshaft, mm |
Engines SOHC |
| 0.030 ÷ 0.090
|
- Limiting admissible value
| 0.10
|
Engines DOHC |
|
Rating value
| 0.075 ÷ 0.135
|
Limiting admissible value
| 0.155
|
|
Rating value
| 0.048 ÷ 0.108
|
Limiting admissible value
| 0.130
|
Коромысла a drive of valves (engines SOHC) |
- Internal diameter коромысел, mm
| 22.020 ÷ 22.041
|
- Diameter of an axis коромысел, mm
| 21.987 ÷ 22.000
|
- Internal diameter of support of an axis коромысел, mm
| 22.005 ÷ 22.026
|
Landing backlash коромысел on axes, mm |
| 0.020 ÷ 0.054
|
- Limiting admissible value
| 0.10
|
Backlash of landing of an axis коромысел in support, mm |
| 0.005 ÷ 0.039
|
- Limiting admissible value
| 0.05
|
Head of cylinders and клапанный the mechanism |
Head moulding |
Limiting admissible неплоскостность an interfaced surface, mm | 0.05
|
Allowance on polishing, mm | 0.1
|
Standard height, mm |
Engines SOHC | 97.5
|
Engines DOHC | 124.0
|
Saddles of valves |
Width of a working facet of a saddle of the inlet valve, mm |
|
Engines SOHC |
| 1.0
|
- Limiting admissible value
| 1.7
|
Engines DOHC |
| 1.0
|
- Limiting admissible value
| 1.7
|
Width of a working facet of a saddle of the final valve, mm |
Engines SOHC |
| 1.4
|
- Limiting admissible value
| 2.1
|
Engines DOHC |
| 1.5
|
- Limiting admissible value
| 2.2
|
Directing plugs |
Size выступания the directing plug, mm |
Engines SOHC |
| 20.0 ÷ 20.5
|
| 16.5 ÷ 17.0
|
Engines DOHC (inlet valves) | 12.3 ÷ 12.7
|
Internal diameter of the directing plug of the valve, mm |
|
| 6.000 ÷ 6.012
|
| 5.500 ÷ 5.512
|
Valves |
External diameter of a core of the valve, mm |
Engines SOHC |
| 5.950 ÷ 5.965
|
| 5.945 ÷ 5.960
|
Engines DOHC |
| 5.455 ÷ 5.470
|
| 5.455 ÷ 5.460
|
Backlash of landing of cores of valves in directing plugs, mm |
Engines SOHC |
Rating value |
| 0.035 ÷ 0.062
|
| 0.040 ÷ 0.067
|
- Limiting admissible value
| 0.15
|
Engines DOHC |
Rating value |
| 0.030 ÷ 0.057
|
| 0.040 ÷ 0.067
|
- Limiting admissible value
| 0.15
|
Width of a cylindrical part (corbel) of a plate of the valve, mm |
Engines SOHC |
Inlet valves |
| 1.0
|
- Limiting admissible value
| 0.6
|
Final valves |
| 1.2
|
- Limiting admissible value
| 0.6
|
Engines DOHC |
Inlet valves |
| 1.0
|
- Limiting admissible value
| 0.8
|
Final valves |
| 1.2
|
- Limiting admissible value
| 0.8
|
Valve total length, mm |
Engines SOHC |
| 120.6
|
| 121.7
|
Engines DOHC |
| 103.5
|
| 103.2
|
Klapannye backlashes, mm |
Engines SOHC |
| 0.20 ± 002
|
| 0.25 ± 0.02
|
Engines DOHC |
| 0.20
|
| 0.25 ± 0.05
|
Klapannye springs |
Free length, mm |
| 54.30
|
| 46.79
|
Length under loading, mm |
Engines SOHC |
| 214.8 ÷ 246.2 Н 45.0
|
| 526.6 ÷ 581.6 Н 34.7
|
Engines DOHC |
| 186.2 ÷ 205.8 Н 37.4
|
| 446.5 ÷ 493.5 Н 27.5
|
Limiting admissible size of infringement торцовки, hailstones (mm) |
| 2.5 (2.4)
|
| 2.5 (2.0)
|
Maslootrazhatelnye caps |
Colour marks |
Colour of a rubber external face surface |
| The black
|
| The brown
|
Colour of a spring part |
| The white
|
| The white
|
Pushers of valves (engines DOHC) |
External диметр, mm | 33.959 ÷ 33.975
|
Internal diameter of a nest of a pusher |
In a head of cylinders, mm | 34.006 ÷ 34.016
|
Backlash of landing of a pusher in a nest, mm |
| 0.019 ÷ 0.057
|
- Limiting admissible value
| 0.100
|
The block of cylinders |
- Limiting admissible неплоскостность interfaced surfaces, mm
| 0.05
|
- Allowance on polishing, mm
| 0.1
|
Height, mm |
| 201.0
|
| 202.0
|
Standard diameter of cylinders, mm |
Engines of 2.0 l |
| 92.005 ÷ 92.015
|
| 91.995 ÷ 92.005
|
Engines of 2.5 l |
| 99.505 ÷ 99.515
|
| 99.495 ÷ 99.505
|
Engines of 3.0 l |
| 89.205 ÷ 89.215
|
| 89.195 ÷ 89.205
|
Конусность cylinders, mm |
- Rating value (engines SOHC)
| 0.015
|
- Limiting admissible value
| 0.050
|
Ovality of cylinders, mm |
- Rating value (engines SOHC)
| 0.010
|
- Limiting admissible value
| 0.050
|
Backlash of landing of the piston in the cylinder at temperature 20°С, mm |
| 0.010 ÷ 0.030
|
- Limiting admissible value
| 0.050
|
- The maximum admissible allowance on расточку cylinders, mm
| 0.5
|
Pistons and piston fingers |
Diameter of pistons, mm |
Engines of 2.0 l (at height of 40.0 mm from the bottom) |
- Standard with marks "And"
| 91.985 ÷ 91.995
|
| 91.975 ÷ 91.985
|
- Repair with excess of 0.25 mm
| 92.225 ÷ 92.235
|
- Repair with excess of 0.50 mm
| 92.475 ÷ 92.485
|
Engines of 2.5 l (at height of 37.0 mm from the bottom) |
- Standard with marks "And"
| 99.485 ÷ 99.495
|
| 99.475 ÷ 99.485
|
- Repair with excess of 0.25 mm
| 99.725 ÷ 99.735
|
- Repair with excess of 0.50 mm
| 99.975 ÷ 99.985
|
Engines of 3.0 l (at height of 39.0 mm from the bottom) |
- Standard with marks "And"
| 89.185 ÷ 89.195
|
| 89.175 ÷ 89.185
|
- Repair with excess of 0.25 mm
| 89.425 ÷ 89.435
|
Repair with excess of 0.50 mm | 89.675 ÷ 89.685
|
Diameter of an aperture under landing of a piston finger, mm |
| 23.000 ÷ 23.006
|
| 22.000 ÷ 22.006
|
Diameter of a piston finger, mm |
| 22.994 ÷ 23.000
|
| 21.994 ÷ 22.000
|
Backlash of landing of a piston finger in the piston, mm | 0.004 ÷ 0.008 (at temperature 20°С
|
Backlashes in locks of piston rings, mm |
Top компрессионное a ring |
| 0.20 ÷ 0.35
|
- Limiting admissible value
| 1.0
|
Bottom компрессионное a ring |
| 0.35 ÷ 0.50
|
- Limiting admissible value
| 1.0
|
Maslosemnoe ring |
Rating value |
| 0.20 ÷ 0.50
|
| 0.20 ÷ 0.60
|
- Limiting admissible value
| 1.5
|
Landing backlashes компрессионных rings in flutes of pistons, mm |
Top компрессионное a ring |
| 0.040 ÷ 0.080
|
- Limiting admissible value
| 0.15
|
Bottom компрессионное a ring |
| 0.030 ÷ 0.070
|
- Limiting admissible value
| 0.15
|
Maslosemnoe ring |
Rating value | 0.065 ÷ 0.155
|
Rods |
Limiting admissible values of sizes of a bend and bar twisting on 100 mm of length, mm | 0.10
|
Axial люфт a rod on a pin of a cranked shaft, mm |
| 0.070 ÷ 0.330
|
- Limiting admissible value
| 0.4
|
Working backlash in шатунном the bearing, mm |
Engines of 2.0 l |
| 0.010 ÷ 0.038
|
- Limiting admissible value
| 0.05
|
Engines of 2.5 l |
| 0.012 ÷ 0.037
|
- Limiting admissible value
| 0.05
|
Engines of 3.0 l |
| 0.022 ÷ 0.052
|
- Limiting admissible value
| 0.065
|
Backlash of landing of a piston finger in the plug to the top head of a rod, mm |
| 0 ÷ 0.022
|
- Limiting admissible value
| 0.030
|
Cranked shaft, radical and шатунные bearings |
Bolts of a pulley of a cranked shaft | 12369AA011
|
Limiting admissible value of a deflection of a shaft, mm | 0.035
|
Limiting admissible size of ovality radical and шатунных necks, mm | 0.020
|
Limiting admissible конусность radical necks, mm | 0.070
|
Limiting admissible allowance on polishing of a radical neck, mm | 0.250
|
Diameter шатунных necks, mm |
| 51.984 ÷ 52.000
|
- Repair with belittling of 0.03 mm
| 51.954 ÷ 51.970
|
- Repair with belittling of 0.05 mm
| 51.934 ÷ 51.950
|
- Repair with belittling of 0.25 mm
| 51.734 ÷ 51.750
|
Diameter of radical necks, mm |
Models 2.0 of l and 2.5 l |
| 59.992 ÷ 60.008
|
- Repair with belittling of 0.03 mm
| 59.962 ÷ 59.978
|
- Repair with belittling of 0.05 mm
| 59.942 ÷ 59.958
|
- Repair with belittling of 0.25 mm
| 59.742 ÷ 59.758
|
L models 3.0 |
| 63.992 ÷ 64.008
|
- Repair with belittling of 0.03 mm
| 63.962 ÷ 63.978
|
- Repair with belittling of 0.05 mm
| 63.942 ÷ 63.958
|
- Repair with belittling of 0.25 mm
| 63.742 ÷ 63.758
|
Thickness of loose leaves шатунных bearings in their average part, mm |
L models 2.0 |
| 1.492 ÷ 1.501
|
- The repair size (with belittling on 0.03 mm)
| 1.510 ÷ 1.513
|
- The repair size (with belittling on 0.05 mm)
| 1.520 ÷ 1.523
|
- The repair size (with belittling on 0.25 mm)
| 1.620 ÷ 1.623
|
L models 2.5 |
| 1.490 ÷ 1.502
|
- The repair size (with belittling on 0.03 mm)
| 1.504 ÷ 1.512
|
- The repair size (with belittling on 0.05 mm)
| 1.514 ÷ 1.522
|
- The repair size (with belittling on 0.25 mm)
| 1.614 ÷ 1.622
|
L models 3.0 |
| 1.490 ÷ 1.502
|
- The repair size (with belittling on 0.03 mm)
| 1.510 ÷ 1.513
|
- The repair size (with belittling on 0.05 mm)
| 1.520 ÷ 1.523
|
- The repair size (with belittling on 0.25 mm)
| 1.620 ÷ 1.623
|
Thickness of loose leaves of radical bearings, mm |
Models 2.0 of l and 2.5 l |
The standard size |
|
Loose leaves of 1st and 3rd bearings | 1.998 ÷ 2.011
|
Loose leaves of 2nd, 4th and 5th bearings | 2.000 ÷ 2.013
|
The repair size with excess | 0.03 mm
|
Loose leaves of 1st and 3rd bearings | 2.017 ÷ 2.020
|
Loose leaves of 2nd, 4th and 5th bearings | 2.019 ÷ 2.022
|
The repair size with excess | 0.05 mm
|
Loose leaves of 1st and 3rd bearings | 2.027 ÷ 2.030
|
Loose leaves of 2nd, 4th and 5th bearings | 2.029 ÷ 2.032
|
The repair size with excess | 0.25 mm
|
Loose leaves of 1st and 3rd bearings | 2.127 ÷ 2.130
|
Loose leaves of 2nd, 4th and 5th bearings | 2.129 ÷ 2.132
|
L models 3.0 |
The standard size |
Loose leaves of 1st, 3rd, 5th and 7th bearings | 1.992 ÷ 2.005
|
Loose leaves of 2nd, 4th and 6th bearings | 1.996 ÷ 2.000
|
The repair size with excess | 0.03 mm
|
Loose leaves of 1st, 3rd, 5th and 7th bearings | 2.017 ÷ 2.020
|
Loose leaves of 2nd, 4th and 6th bearings | 2.019 ÷ 2.020
|
The repair size with excess | 0.05 mm
|
Loose leaves of 1st, 3rd, 5th and 7th bearings | 2.027 ÷ 2.030
|
Loose leaves of 2nd, 4th and 6th bearings | 2.029 ÷ 2.032
|
The repair size with excess | 0.25 mm
|
Loose leaves of 1st, 3rd, 5th and 7th bearings | 2.127 ÷ 2.130
|
Loose leaves of 2nd, 4th and 6th bearings | 2.129 ÷ 2.132
|
Size axial люфта in the persistent bearing, mm |
| 0.030 ÷ 0.115
|
- Limiting admissible value
| 0.250
|
Working backlash in radical bearings, mm |
Models 2.0 and 2.5 l |
| 0.010 ÷ 0.030
|
- Limiting admissible value
| 0.040
|
L models 3.0 |
| 0.015 ÷ 0.030
|
- Limiting admissible value
| 0.050
|
Diameter шатунных necks, mm |
| 51.984 ÷ 52.000
|
- The repair size (with belittling on 0.03 mm)
| 51.954 ÷ 51.970
|
- The repair size (with belittling on 0.05 mm)
| 51.934 ÷ 51.950
|
- The repair size (with belittling on 0.25 mm)
| 51.734 ÷ 51.750
|
Thickness of loose leaves шатунных bearings in an average part, mm |
The standard size |
| 1.492 ÷ 1.501
|
| 1.490 ÷ 1.502
|
The repair size (with belittling on 0.03 mm) |
| 1.510 ÷ 1.513
|
| 1.504 ÷ 1.512
|
| 1.510 ÷ 1.513
|
The repair size (with belittling on 0.05 mm) |
- Engines of 2.0 l and 3.0 l
| 1.520 ÷ 1.523
|
| 1.514 ÷ 1.522
|
The repair size (with belittling on 0.25 mm) |
- Engines of 2.0 l and 3.0 l
| 1.620 ÷ 1.623
|
| 1.614 ÷ 1.622
|
Greasing system |
The general parametres |
Method of giving of greasing | The compulsory
|
Volume at change of impellent oil, l |
| 4.0
|
| 5.8
|
The oil pump |
Type | Роторный, трохоидный, with internal gearing
|
Quantity of teeths |
Internal gear wheel (rotor) | 9
|
External gear wheel (rotor) | 10
|
Diameter of an external rotor, mm | 78
|
Thickness of an external rotor, mm |
Models 2.0 and 2.5 l | 7
|
L models 3.0 | 11
|
Backlash size between tops of teeths of rotors, mm |
Rating value | 0.04 ÷ 0.14
|
Limiting admissible value |
| 0.18
|
| 0.20
|
Backlash size between a forming surface of an external rotor and a wall of the working chamber, mm |
Models 2.0 and 2.5 l |
| 0.10 ÷ 0.175
|
- Limiting admissible value
| 0.20
|
L models 3.0 |
| 0.11 ÷ 0.18
|
- Limiting admissible value
| 0.25
|
Size axial люфта an internal rotor, mm |
Models 2.0 and 2.5 l |
| 0.02 ÷ 0.07
|
- Limiting admissible value
| 0.12
|
L models 3.0 |
| 0.02 ÷ 0.08
|
- Limiting admissible value
| 0.15
|
The rashodno-pressure head characteristic of the pump at oil temperature 80°С (for engines and 2.0 and 2.5) |
At 600 rpm | 3.2 l/mines on 98 кПа
|
At 5000 rpm | 32.6 l/mines on 294 кПа
|
Pressure of operation редукционного the valve, кПа |
| 490
|
| 588
|
Length of a spring редукционного the valve of the oil pump, mm |
Free condition | 71.8
|
In the established position | 54.7
|
Effort of a spring редукционного the valve of the oil pump in the established position, Н | 77.08
|
The oil filter |
Type
| Полнопоточный
|
The working area of a filtering element, sm2 |
| 1000
|
| 1300
|
Pressure of operation перепускного the valve, кПа |
| 157
|
| 160
|
| 80
|
Height, mm |
- Models 2.0 of l and 2.5 l
| 70
|
| 75
|
- The size of a connecting carving
| М20 ÷ 1.5
|
Маслоохладитель (only engines DOHC) |
| Water oil
|
| 10
|
- The size of the heat exchanger, mm
| 93
|
The gauge-switch of pressure of oil |
| Погружной, membranno-contact
|
| 12
|
- The maximum capacity of consumption, Vt
| 3.4
|
Pressure of operation, кПа |
| 14.7
|
| 15
|
- Limiting pressure, кПа more
| 980
|
Efforts of a tightening of carving connections, Nanometer |
|
Efforts of a tightening of carving connections are resulted also in the text of the Head and on сопр. Illustrations. |
|
The repair procedures which have been not connected with removal of the engine from the car |
4-cylinder engines |
- Bolts of fastening of a pulley of a cranked shaft
| 127
|
- The central bolt of a pulley of a cranked shaft (12369АА011)
| 177
|
- Bolts of fastening of covers of drive ГРМ
| 5
|
- Bolt of fastening automatic натяжителя a belt of drive ГРМ
| 39 or 25
|
- Bolt of fastening of intermediate rollers of drive ГРМ
| 39
|
- Bolts of fastening directing a belt of drive ГРМ
| 9.8
|
- Bolt of fastening of cogwheels of camshafts
| 78
|
- Bolts of fastening of assemblage коромысел
| 25
|
- Bolts of fastening of basic plugs of axes коромысел
| 5
|
| 10
|
Bolts of fastening of covers |
Camshafts |
|
Bolts of fastening of heads of cylinders |
|
Drain stopper of the pallet картера | 44
|
Bolts of fastening of the pallet картера | 5
|
Fastening bolts дефлекторной plates | 6.4
|
Fastening bolts маслозаборника | 10
|
Bolts of fastening of the oil pump | 6.4
|
Bolts of fastening of a cover of the oil pump | 5
|
Заглушка редукционного the valve of the oil pump | 44
|
The gauge-switch of pressure of oil | 25
|
Fastening bolts маслозаливной mouths | 6.4
|
Bolts of fastening of a flywheel | 72
|
Elements of fastening of support of a suspension bracket of the power unit |
Bolts of fastening of the terminator of rocking of the power unit |
| 50
|
| 58
|
6-cylinder engines |
Bolts of fastening of a cover of a pulley of a cranked shaft | 6.4
|
The central bolt of a pulley of a cranked shaft (12369АА011) | 178
|
Bolts of fastening of forward covers of drive ГРМ | 6.4
|
Bolts of fastening of back covers of drive ГРМ | 6.4
|
Bolts of fastening of the water pump | 6.4
|
Bolts of fastening of intermediate asterisks | 69
|
Fastening bolts натяжителей chains of drive ГРМ | 16
|
Bolts of fastening directing № 1 chains of drive ГРМ | 6.4
|
Bolts of fastening directing № 2 chains of drive ГРМ | 16
|
Bolts of fastening of the central directing chain | 7.8
|
Bolts of fastening of asterisks of camshafts | 13
|
Bolts of fastening of covers of bearings of camshafts |
Forward bearings | 9.8
|
Other bearings | 16
|
Bolts of fastening of covers of heads of cylinders | 6.4
|
Bolts of fastening of heads of cylinders |
- Drain stopper of the pallet картера
| 34
|
- Bolts of fastening of the bottom section of the pallet картера
| 6.4
|
- Fastening boats маслозаборника to дефлекторной to a plate
| 6.4
|
- Bolts of fastening of a cover of the oil pump
| 6.4
|
- Fastening bolts редукционного the valve of the oil pump
| 6.4
|
- The gauge-switch of pressure of oil
| 25
|
- The union маслоохладителя
| 54 or 90
|
- Bolts of fastening of a tube маслоохладительного a path to the engine
| 6.4
|
- Fastening bolts drive a disk
| 72
|
Elements of fastening of support of a suspension bracket of the power unit |
Bolts of fastening of the terminator of rocking of the power unit |
| 49
|
| 57
|
The general and engine major repairs |
- Bolts and nuts of fastening of transmission to the engine
| 50
|
- Bolts of fastening of the hydrotransformer to приводному to a disk (to model with АТ)
| 25
|
- Bolts of fastening of the steering pump
| 20.1
|
- Bolt of fastening of the plug of grounding of the engine
| 14
|
- Coupling bolts of semiblocks
|
|
4-cylinder engines |
- Fastening bolts резонаторной chambers of an air path
| 33
|
- Shtutsernye bolts of fastening of hoses К/В
| 25
|
- Nuts of fastening of the bottom heads of rods
| 44.6
|
- Bolts of fastening of the amplifier drive a disk (model with АТ)
| 72
|
- Stoppers of service apertures of semiblocks
| 69
|
Screws of fastening of a cover of a service aperture |
| 6.4
|
- Bolts of fastening of the top section of the pallet картера
| 18
|
Заглушки oil galleries |
| 37
|
| 90
|
- Bolts of fastening of the bottom heads of rods
| 53
|
- Bolts of fastening of the amplifier drive a disk
| 81
|
- Bolts of fastening of a basic arm of the gauge of position of a cranked shaft (CKP)
| 6.4
|