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Subaru Legacy/Outback1999-2003 of releaseRepair and car operation |
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Subaru Legasi, Autbek + Cars Subaru Legacy, Outback + The operation manual + Routine maintenance + The engine + Systems of cooling, heating - The power supply system and release Specifications + System of injection of fuel - Control systems of the engine and decrease in toxicity of the fulfilled gases ЕСМ - check of serviceability of a condition and replacement Diagnostics of malfunctions - the general information and preliminary checks System of onboard self-diagnostics (OBD) - the general information Application of an oscillograph for supervision of working parametres of a control system Removal and installation of components of systems of decrease in toxicity of the fulfilled gases + System of release of the fulfilled gases + Engine electric equipment + Manual box and differential + Automatic transmission + Coupling + Brake system + Suspension bracket and steering + Body + Onboard electric equipment |
System of onboard self-diagnostics (OBD) - the general information
The general description of system OBD Problem of any onboard system of self-diagnostics (OBD) is revealing of refusals and infringements of functioning of under control systems with entering in memory of the processor of corresponding diagnostic codes (DTC) and the notification of the driver about the infringement fact (usually by means of built in in a combination of devices of a control lamp of refusals MIL / «Check up the engine»). Besides code DTC in memory ECM it is fixed also current working parametres of the engine at the moment of infringement revealing. At infringement of serviceability of functioning of the information gauges which are taking part in managerial process by the engine, ECM can make switching of systems in emergency operation. The base working parametres providing adequate work of the engine are thus activated (some absolute pseudo-signal of the faulty gauge is feigned directly by the management module), however with inevitable decrease in efficiency of its return and expense increase топилва, - the car should be driven away on a car repair shop for the purpose of revealing and elimination of causes of a failure. System OBD structure includes some the diagnostic devices making monitoring of separate parametres of systems of decrease of toxicity and fixing revealed refusals in memory of the onboard processor in the form of individual codes of malfunctions. The system makes also check of gauges and actuation mechanisms, supervises operational cycles of a vehicle, provides possibility of freezing of parametres and clearing of the block of memory. Models considered in the present Management can be completed as system of onboard diagnostics of the second generation of standard SAE (OBD II), and firm system OBD of standard Subaru (some of models 2.0 and 2.5). The Basic element of any system OBD is the onboard processor, more often named the electronic module of management (ECM). ECM is a brain of a control system of the engine. The initial data arrives on the module from various information gauges and other electronic components (switches, the relay etc.), and also signals registered OBD refusals and infringements. Codes of the registered malfunctions are fixed in memory of the processor.
On service of components of control systems by the engine/decrease of toxicity of the fulfilled gases special guarantee certificates with the prolonged period of validity extend. It is not necessary to undertake attempts of independent performance of problem diagnostics ECM or replacement of components of system, to an exit of terms of the given obligations, - address to experts of firm car repair shops of company Subaru. Data on diagnostic devices Parallel supervision of parametres of signals, resistance and pressure in all chains of management is possible by means of a splitter included consistently in a socket of the module of management (ECM). Measurement of parametres of signals on splitter plugs in various modes of functioning of the engine allows to define a current condition of the last and to reveal taking place infringements. Models 2.0 and 2.5 l
L models 3.0
One more way of data read-out OBD is connection to system of the personal computer equipped with a special cable and equipped with software OBD.
Some input readers besides usual diagnostic operations allow at connection to the personal computer to make распечатывание stored in memory of the module of management basic schemes of the various equipment (if those are put in ECM), to program anticreeping system and blocks of management of various devices of the car, and also in real time to observe signals in electric chains of the car. On some models reading brought in memory of system OBD of codes DTC can be made also with the help built in in an instrument guard of the car of a control lamp of refusals MIL / «Check up the engine», - see more low. Reading of codes DTC
Schemes of an arrangement of interactive components used on cars of systems of onboard diagnostics considered in the present Management are presented on illustrations. The scheme of an arrangement of interactive components of system of onboard diagnostics on the models equipped with system of onboard self-diagnostics OBD II
The scheme of an arrangement of interactive components of system of onboard diagnostics on models 2.0 and 2.5 l equipped OBD Subaru
The models equipped OBD II With application of scanner SSM included in a normal mode (Subaru) In the main menu (MAIN MENU) on the display screen choose point {Each System Check} and press a key «YES». In the field {System Select Menu} choose a bookmark {Engine Control System} and again press «YES». After a conclusion to the screen of the data about engine type, press «YES» once again. In the field {Engine Diagnosis} choose point {Diagnostic Code (s) Display} and press «YES». Further choose the subparagraph {Current Diagnostic Code (s)}, or {History Diagnostic Code (s)}. Confirm a choice with key pressing «YES» and make reading of displayed codes DTC. With application of scanner SSM included in mode OBD (SAE) In the main menu (MAIN MENU) on the display screen choose point {2. Each System Check} also press a key «YES». In the field {System Select Menu} choose a bookmark {Engine Control System}. And again press «YES». After a conclusion to the screen of the data about engine type, press «YES» once again. In the field {Engine Diagnosis} choose point {OBD System} and press «YES». In the menu {OBD Menu} choose point {Diagnostic Code (s) Display}, press «YES» and make sure of a conclusion of codes DTC to the monitor screen. With scanner GST application (SAE) Operate according to instructions put to the scanner. The models equipped OBD Subaru With scanner SSM application Operate according to instructions. Without scanner SSM application (on a control lamp of refusals MIL / «Check up the engine») Switch off ignition and connect a socket of data read-out from memory of the processor. Include ignition. If at ignition inclusion control lamp MIL is activated, pass to a following stage of check, otherwise check up on presence of breakages and short circuits electroconducting of giving of a food and grounding ECM, and also electroconducting of lamp MIL. Make necessary corrections. Make sure of serviceability выcandlesивания a control lamp of refusals of a code of malfunction (DTC). Copy the identified codes, then switch off ignition and disunite a data read-out socket.
The information maintenance of categories of a 5-digit code of kind P0380 Categories of a code of kind Р 0 3 8 0 have following value (from left to right): Category 1 P — the Power unit B — the Body With — the Chassis Category 2 a code Source 0 — Standard SAE 1 — Expanded - set by the manufacturer Category 3 System 0 — System as a whole 1 — System подмешивания air (Air/Fuel Induction) 2 — System of injection of fuel 3 — System ignition ignitions/admissions 4 — System additional the release control 5 — Speed of the car and management of turns х/х 6 — Entrance and target signals of the module of management 7 — Transmission Categories 4 and 5 Serial number of malfunction of a component or chain 00-99 Procedure of general diagnostics of the car
The models equipped OBD II Preparation Lift the car over the earth, or tyre out it on the roller stand.
Check with scanner SSM application
Connect halves located at the left under the panel of devices of a socket of a mode of testing. Connect SSM to located also at the left under the panel of devices to diagnostic socket DLC.
In the main menu (MAIN MENU) on the display screen choose point {Each System Check} and press a key «YES». In the field {System Select Menu} choose a bookmark {Engine Control System}. And again press «YES». After a conclusion to the screen of the data about engine type, press «YES» once again. In the field {Engine Diagnosis} choose point {Dealer Check Mode Procedure} and press «YES». After a conclusion to the screen of the monitor of a question «Perform Inspection (Dealer Check) Mode?» Enter acknowledgement, also by pressing a key «YES». Further operate according to displayed instructions. If after procedure end in memory of the processor will remain any DTC, the corresponding information will be displayed the monitor. Release a lay brake, - the difference in frequency of rotation of forward and back wheels can be at the bottom of operation of control lamp ABS, however it is not necessary to consider as an infringement sign, - after end of procedure of diagnostics of a control system by the engine do not forget to remove from memory of the processor a code of malfunction ABS. Check with scanner GST application
Connect halves located at the left under the panel of devices of a socket of a mode of testing. Connect GST to located also at the left under the panel of devices to diagnostic socket DLC.
Start the engine, - preliminary make sure that selector AT lever is in position «Р». By means of the selector/gear change lever activate gauges-switches of positions «Р» and «N» transmissions. For activation of the gauge-switch of stoplights squeeze out a pedal of a foot brake. Within nearby 40 seconds keep frequency of rotation of the engine in a range 2500 ÷ 3000 rpm.
Translate the selector lever in position «D» and establish speed of movement 5 ÷ 10 km/h (3 ÷ 6 miles/ch).
By means of scanner GST consider and copy brought in memory of the processor codes of malfunctions (DTC). The models equipped OBD Subaru Check with scanner SSM application Operate according to the instructions resulted in subsection Check with application of scanner SSM above. Check without scanner SSM application
Start the engine and warm up it to normal working temperature. Switch off ignition and include neutral transfer (models with РКПП) / translate the selector lever in position «Р» (models with АТ). Connect halves of a socket of a mode of testing (it is painted in green colour), then include ignition, - if there was an activation of a control lamp of refusals (MIL), pass to a following stage of check, otherwise check up on presence of breakages and short circuits electroconducting of giving of a food and grounding ECM, and also electroconducting of lamp MIL. Make necessary corrections. On models with АТ translate the selector lever in position «N», then in «Р». Start the engine and copy codes highlighted by control lamp MIL. If the lamp does not highlight any codes, pass to a following stage of check. Minimum for one minute disperse the car till the speed of 11 km/h (7 miles/ch). Lift frequency of rotation of the engine to value over 2000 rpm. Copy codes highlighted by lamp MIL, - if no codes are deduced by a lamp, hence, refusal has other reason. Clearing of memory of system of self-diagnostics
The models equipped OBD II With application of scanner SSM included in a normal mode (Subaru) In the main menu (MAIN MENU) on the display screen choose point {2. Each System Check} also press a key «YES». In the field {System Select Menu} choose a bookmark {Engine Control System}. And again press «YES». After a conclusion to the screen of the data about engine type, press «YES» once again. In the field {Engine Diagnosis} choose point {Clear Memory} and press «YES». After on the monitor screen messages «Done» and «Turn Ignition Switch OFF» will be deduced, switch off the scanner, then turn a key in the ignition lock in position OFF.
With application of scanner SSM included in mode OBD (SAE) In the main menu (MAIN MENU) on the display screen choose point {2. Each System Check} also press a key «YES». In the field {System Select Menu} choose a bookmark {Engine Control System}. And again press «YES». After a conclusion to the screen of the data about engine type, press «YES» once again. In the field {Engine Diagnosis} choose point {OBD System} and press «YES». In the menu {OBD Menu} choose point {4. Diagnosis Code (s) Cleared}, press «YES». After a conclusion to the inquiry screen «Clear Diagnosis Code?» Enter acknowledgement by key pressing «YES», then switch off a food of the scanner and ignition.
With scanner GST application (SAE) Operate according to instructions put to the scanner. On models 2.0 and 2.5 l do not forget to make valve IAC initialization. The models equipped OBD Subaru With scanner SSM application Operate according to the instructions resulted above. Without scanner SSM application (on a control lamp of refusals MIL / »Check up the engine») Switch off ignition and include neutral transfer (models with РКПП) / translate the selector lever in position «Р» (models with АТ). Connect halves of a socket of a mode of testing (it is painted in green colour), then include ignition, - if there was an activation of a control lamp of refusals (MIL), pass to a following stage of check, otherwise check up on presence of breakages and short circuits electroconducting of giving of a food and grounding ECM, and also electroconducting of lamp MIL. Make necessary corrections. On models with АТ translate the selector lever in position «N», then in «Р». Start the engine and a minimum for one minute disperse the car till the speed of 11 km/h (7 miles/ch). Lift frequency of rotation of the engine to value over 2000 rpm. Copy codes highlighted by lamp MIL and make necessary regenerative repair (the list of codes DTC is resulted in Specifications). Switch off ignition and disunite a socket of a mode of testing. Connection of the personal computer to onboard system of self-diagnostics OBD II by means of the interface controller BR16F84-1.0 under reports of standards SAE (PWM and VPW) and ISO 9141-2
The general data The scheme of the organisation of connection is presented on an illustration.
The considered device represents the microcontroller executed on technology КМОП (CMOS). The device plays a role of the elementary scanner and is intended for reading of diagnostic codes and the data of system OBD II (engine turns, temperature of a cooling liquid and soaked up air, loading characteristics, the expense of air arriving in the engine, etc.) within the limits of standard SAE J1979 through the tyre of any execution (PWM, VPW and ISO 9141-2). Main destination To the computer it is enough for connection 3-zhilnogo a wire, connection to a diagnostic socket is carried out 6-zhilnym by a wire. Pressure of a food moves on the controller through 16-contact diagnostic socket OBD. Recommendations about application For device connection to the car than 1.2 m that has special value at use of report PWM can be used неэкранированный a cable, length no more. At cable use большей lengths it is necessary to reduce resistance of resistors on a device input (R8 and R9 or R15). At use экранированного a cable, the screen should be disconnected for the purpose of capacity decrease. The cable for connection to a computer serial port also can be неэкранированным. The device stably works with a cable in length to 9 m. At much большей to length of a cable it is necessary to use more powerful коммуникатор RS 232. The topology of electric connections is any. At the raised humidity apply additional shunting condensers. The free software (browser) for reading of codes and the data can be downloaded from sites of manufacturers or a site of our publishing house arus.spb.ru and is intended for use under DOS. The insignificant size of a program application in a variant «under DOS» allows to contain it on loading diskette DOS and to use even on the computers equipped incompatible with DOS with the software. An unessential condition is even presence in the hard disk computer. The general principles of data exchange
Data exchange goes on three-wire consecutive connection without application инициализационного an exchange of office messages (handshaking). The device listens to the channel on presence of messages, executes accepted commands and transfers results to the personal computer (PC) then immediately comes back in a listening mode. Entering into the controller and the data starting with it are organised in the form of a chain of bytes consistently going one after another, first of which is control. The obychnokontrolnyj byte represents number from 0 to 15 dec (in decimal calculation) (or 0-F hex), describing quantity of information bytes following further. So, for example, 3-bajtnaja the command will look as follows: 03 (control byte), 1st byte, 2nd byte, 3rd byte. The similar format is used as for entering commands on interrogation of onboard system of self-diagnostics, and for the outgoing messages containing the requested information. It is necessary to notice that in control byte four younger bits are used only, - the senior bits are reserved under some special commands and can be used PC at initialization of connection with the controller and the coordination of the report of data transmission, and also the controller for the control of errors of transfer. In particular, in case of an error by transfer, the controller makes installation of the senior meaning bit (MSB) control byte in unit. By successful transfer all four senior bits are established in a zero.
Initialization of the controller and onboard system of self-diagnostics To start data exchange PC should make installation of connection with the controller, then initialize the controller and the channel of data OBD II. Connection installation After controller connection to PC and to diagnostic socket OBD its initialization for the purpose of prevention of the "lags" connected with noise in consecutive lines in a case if their connection should be made has been made before inclusion of a food of the controller. The elementary check of activity of the interface is simultaneously made. First of all the one-byte signal 20 hex, perceived by the controller as a command on connection installation is sent. In the answer the controller instead of the control sends unique byte FF hex (255 dec) and passes in a mode of expectation of reception of the data. Now PC can pass to initialization of the channel of the data.
Initialization At the given stage report initialization on which data exchange will be made, and in case of report ISO – initialization of onboard system is made. Data exchange is made on one of three reports: VPW (General Motors), PWM (Ford) and ISO 9141-02 (the Asian/European manufacturers).
In the answer the controller sends control byte and condition byte. Installation MSB of control byte speaks about presence of the problems, the byte of a condition thus following it will contain the corresponding information. At successful initialization the control byte 01 hex, specifying that follows further верификационный condition byte is sent. In case of reports VPW and PWM верификационный the byte represents a simple echo of byte defining the report (0 or 1, accordingly), at initialization of report ISO 9141 it will be the digital key returned by onboard processor OBD and defining which of two versions of the report slightly different from each other will be used.
The updatings made in the interface controllers of last versions
The typical affirmative reply looks as follows: S1, S2, … …. = 83, F1, 10, С1, Е9, 8F, BD |
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