Citroen Xantia

Since 1993 of release

Repair and car operation



Citroen Xantia
+ Introduction
+ The operation manual
+ Routine maintenance
- Engine repair
   + The repair procedures which are not demanding extraction of the engine from the car - petrol engines
   - The repair procedures which are not demanding extraction of the engine from the car - diesel engines
      Measurement компрессионного pressure and engine check on tightness
      Fixing cranked / distributive shaft and ТНВД for the purpose of prevention of casual hit of valves in contact to pistons in the course of performance of procedures of service of the car
      Removal and installation of a cover of a head of cylinders
      Removal and installation of a pulley of a cranked shaft
      Removal and installation of covers газораспределительного a belt
      Belt of drive ГРМ - the general information, removal, check of a condition and installation
      Removal and installation of cogwheels of a belt of drive ГРМ
      Removal and installation of components of the right support of the power unit and натяжителя газораспределительного a belt
      Removal and installation of an intermediate roller газораспределительного a belt
      Removal, check of a condition and installation of a camshaft and pushers of valves
      Check and adjustment клапанных backlashes
      Removal and installation of a head of cylinders
      Removal and pallet installation картера
      Removal, check of a condition and installation of the oil pump with приводной a chain
      Replacement of epiploons
      Gauges of level, pressure and temperature of impellent oil - the general information
      Removal, check of a condition and installation of a flywheel/privodnogo of a disk
      Check of a condition and replacement of support of a suspension bracket of the power unit
      Removal and installation маслоохладителя
   + Removal and engine major repairs
+ Systems of cooling, heating
+ The power supply system and release
+ Engine electric equipment
+ Coupling
+ Transmission
+ Power shafts
+ Uniform hydraulic system
+ Brake system
+ Running gear and steering
+ Body and salon furnish
+ Onboard electric equipment
+ Electric equipment schemes





Removal and installation of cogwheels of a belt of drive ГРМ

Camshaft cogwheel

Removal

 PERFORMANCE ORDER

1. Remove covers газораспределительного a belt (Removal and installation of covers газораспределительного a belt see).

2. Now it is necessary to weaken a bolt of fastening of a cogwheel (definitively to turn out a bolt at the given stage it is not necessary) for what it is necessary to take measures проворачивания the last. Blocking can be made in two ways:
   a) Make of two metal strips and three bolts вильчатый блокиратор, similar represented on an illustration, tighten it to a cogwheel and keep the last from проворачивания for the acting end of a long strip;

   b) Uncover heads of cylinders (Removal and installation of a cover of a head of cylinders see) and block a camshaft from проворачивания with the help рожкового a key dressed on special лыски between the third and fourth cams of a drive of valves.

3. Achieve combination of blocking drillings/apertures (Fixing cranked / distributive shaft and ТНВД for the purpose of prevention of casual hit of valves in contact to pistons in the course of performance of procedures of service of the car see) and fix cogwheels of a camshaft and ТНВД, and also a flywheel. At all do not make attempts проворачивания the engine after introduction of blocking cores.
4. Loosen the an axial nut and an adjusting bolt натяжителя also develop an arm of the last counter-clockwise, having weakened thereby a tension газораспределительного a belt. Having tightened an adjusting bolt, fix натяжитель in new position. In case of need take advantage for deployment натяжителя of a 10-millimetric drive which can be inserted into a special square aperture in an arm.
5. Definitively turn out a bolt of fastening of a cogwheel of a camshaft and take it together with a washer.
6. Turn out from a cogwheel blocking bolt.

7. Accurately remove a cogwheel from a shaft pin. Take from a pin segment шпонку if last is planted in the groove freely. Clean шпонку in a reliable place. Attentively examine an epiploon, checking it on presence of signs of development of leaks of oil, in case of need make replacement (Replacement of epiploons see).

Installation

 PERFORMANCE ORDER

1. If removed, fill segment шпонку in a groove in a camshaft pin, then plant on a pin a cogwheel. As the pin has конусность, the cogwheel can is planted on a shaft in the unique way (central ступичным by a ledge outside).
2. Screw a fixing bolt (do not forget about a washer) and tighten it with demanded effort, keeping a shaft/wheel from проворачивания one of the ways described above in subsection "Removal", item 2.
3. If removed, establish into place a cover of a head of cylinders (Removal and installation of a cover of a head of cylinders see).
4. Achieve combination of blocking drilling in a cogwheel of a camshaft with a reciprocal aperture in a forward plate of the engine. Pass in apertures a 8-millimetric blocking bolt.
5. Throw газораспределительный with a belt cogwheels ТНВД and a camshaft, then make a tape tension (the Belt of drive ГРМ - the general information, removal, check of a condition and installation see).
6. Establish to the place of a cover газораспределительного a belt (Removal and installation of covers газораспределительного a belt see).

Cogwheel of a cranked shaft

Removal

 PERFORMANCE ORDER

1. Remove a pulley of a cranked shaft (Removal and installation of a pulley of a cranked shaft see).
2. Execute the procedures described above in subsection "a camshaft Cogwheel - Removal", subitem 1, 3 and 4.

3. Throw off газораспределительный a belt from a cogwheel of a cranked shaft, then remove a wheel from a shaft pin.

4. Take from a pin segment шпонку if it is planted in the groove freely. Clean шпонку in a reliable place.

5. Check up a forward epiploon of a cranked shaft on presence of signs of leaks of oil, in case of need make replacement (Replacement of epiploons see).

Installation

 PERFORMANCE ORDER

1. If removed, establish into place segment шпонку, then put on a cogwheel a pin of a cranked shaft (a flange to the block of cylinders).
2. Throw газораспределительный with a belt a cogwheel of a cranked shaft and make its tension (the Belt of drive ГРМ - the general information, removal, check of a condition and installation see).
3. Establish into place a pulley of a cranked shaft (Removal and installation of a pulley of a cranked shaft see).

Cogwheel ТНВД

Removal

 PERFORMANCE ORDER

1. Execute the procedures described above in subsection "a camshaft Cogwheel - Removal", subitem 1, 3 and 4.
2. Mark position газораспределительного a belt concerning cogwheel ТНВД.
3. Take a 8-millimetric bolt blocking cogwheel ТНВД in position ВМТ (Fixing cranked / distributive shaft and ТНВД for the purpose of prevention of casual hit of valves in contact to pistons in the course of performance of procedures of service of the car see).

4. Not some models the cogwheel is equipped by the built in stripper in a kind приболченной to its end face of a metal lath. On a lath not dropping out nut (a nut of fastening of a cogwheel), which наворачивается on a pin of a shaft of the fuel pump (ТНВД) is fixed. If the built in stripper is not provided, it can be made of a suitable metal lath of small length and pair of bolts М7 rolled in special apertures, provided in a cogwheel (see an illustration).

5. Fix a cogwheel against проворачивания by means of self-made вильчатого блокиратора.

6. On the models equipped with the built in stripper of a cogwheel start to turn on a fixing nut until the wheel will not descend with конусной pins of shaft ТНВД. Having removed a wheel, check up landing density in the groove segment шпонки, in case of need take it and clean in a reliable place. At desire the built in stripper can be removed from a cogwheel by a reversing of two fixing screws (do not forget to remove a washer).

7. If built in stripper on a cogwheel it is not provided, partially turn away a nut of fastening of a wheel, then establish on the last a self-made stripper and tighten two its bolts, resting a lath against a fixing nut. Continue to tighten bolts until the wheel will not descend with конусной shaft pins. Remove a wheel, then check up durability of landing in the groove segment шпонки, in case of need take it and clean in a reliable place. Remove a stripper.

Installation

 PERFORMANCE ORDER

1. If removed, plant in the groove on a shaft pin segment шпонку.
2. At a corresponding complete set if removed, establish on a cogwheel the built in stripper, having tightened screws of its fastening with demanded effort (do not forget about washers).
3. Put on a cogwheel a pin of a shaft and tighten a nut of its fastening with demanded effort (take care of fixing of a shaft from проворачивания - Cogwheel ТНВД - Removal "see above in subsection", item 5).
4. Make sure that 8-millimetric blocking bolts are inserted into drillings in a cogwheel of a camshaft and a flywheel (Fixing cranked / distributive shaft and ТНВД for the purpose of prevention of casual hit of valves in contact to pistons in the course of performance of procedures of service of the car see).
5. Throw газораспределительный with a belt cogwheel ТНВД (track correctness of combination of the landing labels put at dismantle).
6. Make a belt tension (the Belt of drive ГРМ - the general information, removal, check of a condition and installation see).
7. Establish the top covers of a belt of drive ГРМ (Removal and installation of covers газораспределительного a belt see).

Cogwheel of the water pump

The wheel represents uniform assemblage with the pump and to removal is not subject.

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