Opel Kadett E

1984-1991 of release

Repair and car operation

Opel Kadett E
+ 1. The maintenance instruction
+ 2. Weekly checks and service in a way
+ 3. Maintenance service
- 4. The engine
   + 4.1. Engine OHV (with a camshaft in the block of cylinders)
   + 4.2. Engines OHC
   + 4.3. Engine DOHC with 16 valves
   + 4.4. Diesel engines 16D and 16DА
   - 4.5. Diesel engines of 1,7 l
      4.5.1. A technical characteristics
      4.5.2. A method of removal of the engine
      4.5.3. Engine repair
      4.5.4. Replacement of engine oil and the oil filter
      + 4.5.5. Check, removal, installation and adjustment of a gear belt
      4.5.6. Check and adjustment timing
      4.5.7. Removal and installation of a head of the block of cylinders
      4.5.8. Removal and camshaft installation
      4.5.9. Removal and installation of the oil pallet
      4.5.10. Removal and installation of the oil pump
      4.5.11. Removal and installation перепускного the valve
      4.5.12. Removal and installation of the water pump
      4.5.13. Removal, check and thermostat installation
      4.5.14. Removal and installation of pistons and rods
      4.5.15. Removal and flywheel installation
      4.5.16. Replacement of sealing rings
      4.5.17. Replacement of support of the power unit
      4.5.18. Engine removal
      4.5.19. Engine repair
      4.5.20. Removal, repair and assemblage of the oil pump
      + 4.5.21. A head of the block of cylinders
      4.5.22. Check of elements of the engine
      4.5.23. Engine installation
+ 5. System of cooling, heating and ventilation
+ 6. Fuel and exhaust systems
+ 7. Start and gymnastics system
+ 8. Ignition system
+ 9. Coupling
+ 10. Transmissions and power shafts
+ 11. Brake system
+ 12. A suspension bracket and a steering
+ 13. A body
+ 14. Electric schemes

4.5.14. Removal and installation of pistons and rods Removal

1. Remove a head of the block of cylinders and the oil pallet.
2. Remove ledges in the top part of the cylinders, formed as a result of deterioration.
3. Examine rods and covers of rods on presence on them marks. If marks are absent, put on rods and covers corresponding to them own labels not to mix them in an installation time.
4. Establish two pistons in the bottom dead point and unscrew nuts of covers of rods. Remove covers and push out pistons and rods through cylinders. Remove loose leaves шатунных bearings and combine them together with rods corresponding to them.
5. Remove two remained pistons.
6. If you are going to disconnect pistons from rods, make on them corresponding labels.
7. Remove a lock ring of a piston finger.
8. Squeeze out a piston finger on the other hand.


1. Grease piston fingers, establish them on places and fix lock rings.
2. If you establish new pistons or piston rings cylinders it is necessary отхонинговать. After хонингования on cylinder walls there should be a pattern from the cross lines crossed at an angle approximately in 60 °.
3. Spread out all elements of rods one after another.
4. Establish loose leaves of bearings in rods and in covers of rods.
5. Grease cylinders and pistons with engine oil. Compress piston rings and insert the first piston into the cylinder, having taken into consideration labels on the piston. Cтрелка on a piston head should be directed towards a pulley of a cranked shaft (fig. piston and rod Installation see).
6. Grease a neck of the bearing and establish on it a rod.
7. Establish a cover of a rod and tighten nuts of fastening of a cover the demanded moment.
8. Similarly establish the remained pistons.

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