Opel Kadett E

1984-1991 of release

Repair and car operation



Opel Kadett E
+ 1. The maintenance instruction
+ 2. Weekly checks and service in a way
+ 3. Maintenance service
+ 4. The engine
+ 5. System of cooling, heating and ventilation
- 6. Fuel and exhaust systems
   + 6.1. Models with the carburettor
   - 6.2. Models with system of injection of fuel
      6.2.1. A technical characteristics
      6.2.2. Removal and installation of the case of the air filter
      6.2.3. Removal, installation and adjustment of a cable of an accelerator
      6.2.4. Used fuel
      + 6.2.5. System of injection of fuel
      6.2.6. Pressure removal in fuel system
      6.2.7. Removal and installation of the fuel pump
      6.2.8. Removal and installation of the gauge of level of fuel
      6.2.9. Removal and installation of a fuel tank
      6.2.10. Check and adjustment of system of injection of fuel
      6.2.11. Removal and installation of elements of one-dot system of injection of fuel
      + 6.2.12. Removal and installation of elements of multidot system of injection of fuel
      6.2.13. Removal and installation of an inlet collector
      6.2.14. Removal and installation of a final collector
      6.2.15. Removal and exhaust system installation
   + 6.3. Models with engines 16D and 16DA
   + 6.4. Models with engines 17D and 17DR
+ 7. Start and gymnastics system
+ 8. Ignition system
+ 9. Coupling
+ 10. Transmissions and power shafts
+ 11. Brake system
+ 12. A suspension bracket and a steering
+ 13. A body
+ 14. Electric schemes

6.2.13. Removal and installation of an inlet collector
THE GENERAL DATA

Inlet collector with a fuel highway and the connected components

Arrangement of hoses on the throttle case

And – a vacuum hose of the distributor of ignition,

In – a hose of system of cooling,

With – a ventilation hose картера

Connection of hoses to the throttle case – ML4.1

And – a hose from a regulator of turns of idling,

In – a ventilation hose картера,

With – a hose of giving of a cooling liquid,

D – a hose of giving of a cooling liquid

Removal

PERFORMANCE ORDER
Models 1,4 and 1,6 l
1. Look the corresponding information in subsection 6.1.15 concerning electric components which should be separated.
L models 1,8
2. Remove a wire of weight from the accumulator.
3. Disconnect electric sockets and grounding from a measuring instrument of a stream of air.
4. Disconnect electric sockets (the socket is specified by an arrow) and grounding of the gauge of temperature of a cooling liquid.

5. Disconnect an electric socket from a fuel atomizer.

6. Disconnect an electric socket of the switch throttle заслонки.
7. Disconnect an electric socket of the additional air valve.
8. Disconnect electric sockets from the tyre of grounding of a cover of a head of the block of cylinders.
9. Disconnect a vacuum hose of the distributor of ignition from the throttle case (the Arrangement of a vacuum hose of the distributor of ignition, a hose of system of cooling and a ventilation hose картера fig. see the throttle case).
10. Depressurize cooling system for what screw together a cover of a broad tank. Disconnect and close suitable stoppers hoses of giving of a cooling liquid from the throttle case.
11. Disconnect a branch pipe of giving of air from the throttle case.
12. Disconnect from the throttle case a vacuum hose of the vacuum amplifier of brakes and a ventilation hose картера.
13. Disconnect and close suitable stoppers fuel hoses from a fuel highway. Hoses have various diameter and for identification on one of hoses there is a white label.
14. Disconnect a cable of an accelerator from the lever throttle заслонки. The cable fastens скобой, and the cable cover fastens E-shaped скобой to an arm.
15. Unscrew nuts, fastening an inlet collector to a head of the block of cylinders. Remove a collector from a head of the block of cylinders and a collector lining.
Models 2,0 of l with 8th valves
16. Remove a wire of weight from the accumulator.
17. Disconnect electric sockets and grounding from following elements:
      – A measuring instrument of a stream of air,
      – The gauge of temperature of a cooling liquid,
      – Fuel atomizers,
      – The switch throttle заслонки,
      – The additional air valve,
      – Tyres of grounding of a cover of a head of the block of cylinders.
18. Disconnect a vacuum hose of the distributor of ignition from the throttle case.
19. Depressurize cooling system for what screw together a cover of a broad tank. Disconnect and close suitable stoppers hoses of giving of a cooling liquid from the throttle case.
20. Disconnect a branch pipe of giving of air from the throttle case.
21. Disconnect from the throttle case a vacuum hose of the vacuum amplifier of brakes and a ventilation hose картера.
22. Disconnect and close suitable stoppers fuel hoses from a fuel highway (fig. Connection of hoses to the throttle case – ML4.1 see).
23. Disconnect a cable of an accelerator from the lever throttle заслонки. The cable fastens скобой, and the cable cover fastens E-shaped скобой to an arm.
24. Unscrew nuts, fastening an inlet collector to a head of the block of cylinders.
25. Remove a collector from a head of the block of cylinders and a collector lining.
Models 2,0 of l with 16th valves
26. Remove a wire of weight from the accumulator.
27. Merge cooling liquid from cooling system.
28. Remove the air chamber, a measuring instrument of a stream of air and air branch pipes.
29. Unscrew a nut and a bolt of a regulator of a tension drive a belt of the generator and remove приводной a belt.
30. Disconnect a cable of an accelerator from the throttle case. Take a cable from a clamp and move it aside.
31. Unscrew 9 nuts, which крепят an inlet collector to a head of the block of cylinders. Move an inlet collector on hairpins for access improvement to electric sockets of a fuel highway.
32. Disconnect two hoses of ventilation картера from a cover of a head of the block of cylinders.
33. Disconnect a fuel highway and fuel atomizers.
Disconnect tyres of grounding from two parties of a fuel highway.
34. In the presence of the ventilation valve disconnect from it a multicontact electric socket and a hose.
35. Disconnect an electric socket from the switch of position throttle заслонки.
36. Disconnect from a fuel highway fuel hoses and close their suitable stoppers.
37. Remove an arm supporting fuel hoses, from the throttle case.
38. Release clips, fastening hoses of system of cooling to the right party of an inlet collector.
39. Disconnect a vacuum hose of the vacuum amplifier of brakes.
40. Disconnect the big hose of system of cooling from the collector basis.
41. Take a cable of coupling from an arm behind a collector.
42. Disconnect a small hose of system of cooling from a broad tank.
43. Disconnect an air hose which connects a regulator of turns of idling to the collector basis.
44. Raise a collector for access to a regulator of turns of idling and the detonation gauge. Disconnect electric sockets from a regulator of turns of idling and the gauge of a detonation and take a plait of wires through a collector.
45. Remove an inlet collector together with a fuel highway and fuel atomizers. Remove a lining of an inlet collector.

Installation

PERFORMANCE ORDER
1. Installation is made in sequence, return to removal. At installation it is necessary to use a new lining of an inlet collector.
2. Tighten nuts of fastening of an inlet collector the demanded moment.
3. Fill in cooling liquid in cooling system.


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