Subaru Legacy/Outback

1999-2003 of release

Repair and car operation



Subaru Legasi, Autbek
+ Cars Subaru Legacy, Outback
+ The operation manual
+ Routine maintenance
- The engine
   Specifications
   Check компрессионного pressure in cylinders and tightness of the block
   Diagnostics of a condition of the engine with vacuum gauge application
   System of greasing of the engine - the general information
   + The procedures of the repair which has been not connected with extraction of the engine from the car, - four-cylinder engines
   + The procedures of the repair which has been not connected with extraction of the engine from the car, - six-cylinder engines
   - The general and major repairs of engines
      Removal of the power unit from the car - performance and safety measure methods
      Removal and installation of the power unit - an order of performance of procedure
      Alternative variants of schemes of regenerative repair of the engine
      Order of dismantling of the engine by its preparation for major repairs
      Service of a head of cylinders
      Dismantling of the block of cylinders
      Service of shatunno-piston assemblages
      Service of the block of cylinders
      Assemblage of the block of cylinders
      Trial start and обкатка the engine after major repairs
+ Systems of cooling, heating
+ The power supply system and release
+ Engine electric equipment
+ Manual box and differential
+ Automatic transmission
+ Coupling
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment





Service of shatunno-piston assemblages

Details of installation of shatunno-piston assemblages of 4-cylinder engines

1 — the Flywheel (models with РКПП)
2 — the Intensifying flange (models with АТ)
3 — Privodnoj a disk (models with АТ)
4 — Top компрессионное a ring
5 — the Second компрессионное a ring
6 — Maslosemnoe a ring
7 — the Piston
8 — the Piston finger
9 — the Spring lock ring
10 — a rod Bolt
11 — the Rod
12 — Loose leaves шатунных bearings
13 — the Cover of the bottom head of a rod

14 — the Cranked shaft
15 — Segment шпонка
16 — Loose leaves of 1st and 3rd radical bearings of a cranked shaft
17 — Loose leaves of 2nd and 4th radical bearings of a cranked shaft
18 — Loose leaves of 5th radical bearing of a cranked shaft

Efforts of a tightening of carving connections, Nanometer

T1: 44.6
T2: 72


Details of installation of shatunno-piston assemblages of 6-cylinder engines

1 — the Intensifying flange
2 — Privodnoj a disk
3 — the Disk of a cranked shaft
4 — Top компрессионное a ring
5 — the Second компрессионное a ring
6 — Maslosemnoe a ring
7 — the Spring lock ring of a piston finger
8 — the Piston
9 — the Piston finger
10 — the Rod
11 — Loose leaves шатунных bearings
12 — a rod Bolt

13 — the Cover of the bottom head of a rod
14 — the Cranked shaft
15 — Segment шпонка
16 — Loose leaves of 1st, 3rd and 5th radical bearings of a cranked shaft
17 — Loose leaves of 2nd, 4th and 6th radical bearings of a cranked shaft
18 — Loose leaves of 7th radical bearing of a cranked shaft

Efforts of a tightening of carving connections, Nanometer

T1: 53
T2: 81

DISMANTLING

4-cylinder engines

 PERFORMANCE ORDER

1. Details of installation of shatunno-piston assemblages of 4-cylinder engines are presented on an illustration.
2. Uncover the bottom head of a rod.
3. Take loose leaves шатунного the bearing.

 At assemblage all components should be established strictly on the former places!

4. By means of a special dilator remove from pistons компрессионные rings.
5. Manually remove маслосъемное a ring.
6. Remove a spring lock ring of a piston finger.


6-cylinder engines

 PERFORMANCE ORDER

1. Details of installation of shatunno-piston assemblages of 6-cylinder engines are presented on an illustration.
2. Dismantling is made in the order similar described above for 4-cylinder engines.

ASSEMBLAGE

4-cylinder engines

 PERFORMANCE ORDER

1. Having greased with impellent oil, establish on the former places in the bottom heads of rods and their cover loose leaves шатунных bearings.
2. Plant rods on necks of a cranked shaft (everyone on former), - track, that rods have been developed by marks forward.
3. Establish covers of the bottom heads of rods (arrows forward) and fix their nuts, preliminary having oiled a carving.
4. Manually plant in the bottom flutes of pistons at first a dilator, then the bottom and top working sections маслосъемных rings.
5. By means of a special dilator plant in the flutes the second and top компрессионные rings.


6-cylinder engines

 PERFORMANCE ORDER

1. Having greased with impellent oil, establish on the former places in the bottom heads of rods and their cover loose leaves шатунных bearings.
2. Plant rods on necks of a cranked shaft (everyone on former), - track, that rods have been developed by marks forward.
3. Establish covers of the bottom heads of rods (everyone on the rod, - be guided on digital marks) and fix their nuts, preliminary having oiled a carving.
4. Manually plant in the bottom flutes of pistons at first a dilator, then the bottom and top working sections маслосъемных rings.
5. Consistently establish hands a divider, the bottom and top strips маслосъемного rings.

6. By means of a special dilator plant in the flutes the second and top компрессионные rings. Develop the top ring in one of the positions specified in illustrations () or (), the second ring develop the lock in an opposite side (under 180 ).

7. Develop the top working section маслосъемного rings the lock in one of the positions specified in illustrations (C) or (D). A ring dilator develop the lock in an opposite direction (under 180 ). The bottom working section of a ring develop the lock in position (E) or (F).

8. Plant NEW spring lock rings in apertures in pistons with opposite to service apertures in the block of the parties.

 Pistons should be developed adjusting labels (A) on the bottoms forward on the engine.


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