Opel Kadett E

1984-1991 of release

Repair and car operation



Opel Kadett E
+ 1. The maintenance instruction
+ 2. Weekly checks and service in a way
+ 3. Maintenance service
- 4. The engine
   + 4.1. Engine OHV (with a camshaft in the block of cylinders)
   + 4.2. Engines OHC
   - 4.3. Engine DOHC with 16 valves
      4.3.1. A technical characteristics
      4.3.2. Compression check
      + 4.3.3. The operations demanding removal of the engine
      4.3.4. Removal of auxiliary components of the engine
      4.3.5. Removal and installation of the valve of adjustment of pressure of oil
      + 4.3.6. A gear belt
      4.3.7. Removal and installation of the mechanism of a tension of a gear belt and rollers
      4.3.8. Removal, check and installation of camshafts
      + 4.3.9. A head of the block of cylinders
      4.3.10. Removal and installation of the oil pallet and маслоотражательной plates
      + 4.3.11. The oil pump
      4.3.12. Removal and installation of the valve of the thermostat of an oil radiator
      + 4.3.13. Pistons and rods
      4.3.14. Removal and flywheel installation
      + 4.3.15. Replacement of sealing rings
      4.3.16. Removal, check and installation of bearings of a cranked shaft
      4.3.17. Check of components of the engine
      4.3.18. Removal and engine installation
      4.3.19. Start of the engine after major repairs
   + 4.4. Diesel engines 16D and 16DА
   + 4.5. Diesel engines of 1,7 l
+ 5. System of cooling, heating and ventilation
+ 6. Fuel and exhaust systems
+ 7. Start and gymnastics system
+ 8. Ignition system
+ 9. Coupling
+ 10. Transmissions and power shafts
+ 11. Brake system
+ 12. A suspension bracket and a steering
+ 13. A body
+ 14. Electric schemes





4.3.18. Removal and engine installation Removal

PERFORMANCE ORDER
1. The engine acts in film together with a transmission from a motor compartment.
2. Disconnect both plugs from the accumulator.
3. Remove pressure in fuel system.
4. Remove a cowl.
5. Remove the air filter.
6. Disconnect a hose of adjustment of turns of idling from the air chamber. Unscrew screws of fastening of the air chamber, then disconnect a multicontact electric socket from a measuring instrument of a stream of air and remove together the air chamber and a measuring instrument of a stream of air.
7. Merge cooling liquid from cooling system.
8. Disconnect from the engine hoses of system of cooling and heater hoses.
9. Disconnect a vacuum hose of the vacuum amplifier of brakes.
10. Disconnect an accelerator cable.
11. Disconnect submitting and returnable fuel hoses from a fuel highway. Release pipes from clips and move them aside.
12. Unscrew nuts of fastening of a final collector and a thermofilter.
13. Disconnect a multicontact electric socket of a plait of wires of the engine, close to a broad tank.
14. Disconnect multicontact electric sockets from fuel atomizers of the switch throttle заслонки. Also unscrew a bolt of fastening of the tyre of grounding to a fuel highway.
15. Remove from the ignition distributor high-voltage wires and disconnect from it an electric socket.
16. About the top fastening of the right suspension bracket disconnect multicontact electric sockets of the gauge of impulses of the valve of ventilation and the oxygen gauge.
17. Disconnect electric sockets from two gauges of temperature on a thermostat casing.
18. In a back part of the engine disconnect multicontact electric sockets from gauges of a detonation, a regulator of turns of idling and the gauge of temperature of oil.
19. Disconnect the gauge of level of oil and the switch of lanterns of a backing.
20. Unscrew a bolt of fastening of the tyre of grounding to a transmission.
21. Disconnect a cable of a drive of a speedometer or a multicontact electric socket of the gauge of a drive of a speedometer.
22. Include the second transfer, then unscrew a coupling bolt and disconnect draught of a gear change.
23. Disconnect a coupling cable.
24. Loosen the bolts of fastening of forward wheels, then lift a forward part of the car and fix on supports. Remove forward wheels.
25. On models with the steering amplifier remove приводной a belt of the pump of the amplifier of a steering. Unscrew bolts of fastening of the pump and move the pump aside, without disconnecting from it hoses.
26. Disconnect pipelines of an oil radiator from a casing of the oil filter.
27. Remove a final collector.
28. Disconnect spherical hinges of the bottom levers of a forward suspension bracket of rotary fists.
29. Take power shafts from картера the main transfer. Close apertures for power shafts corresponding stoppers. Using a soft wire, tie up the internal ends of power shafts to a body.
30. Hook on the power unit slings of the load-lifting mechanism and raise so that the weight of the power unit was perceived by the load-lifting mechanism. Check up that all hoses, tubes and electric sockets are disconnected from the engine and do not interfere with its removal.
31. Unscrew support of the power unit in a following order:
      – The forward left;
      – The back;
      – The forward right.
32. Being careful, lower the engine downwards from a motor compartment. If necessary, raise the car and take the engine from under the car.

Installation

PERFORMANCE ORDER
1. Before ввинчиванием bolts of fastening of support of the power unit put on a carving of bolts the means interfering their unscrewing. Tighten bolts of fastening of support of the power unit in a following order:
      – Left forward,
      – Right forward,
      – The back.
2. The further installation is made in sequence, return to removal.

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