Subaru Legacy/Outback

1999-2003 of release

Repair and car operation



Subaru Legasi, Autbek
+ Cars Subaru Legacy, Outback
+ The operation manual
+ Routine maintenance
+ The engine
+ Systems of cooling, heating
+ The power supply system and release
+ Engine electric equipment
+ Manual box and differential
+ Automatic transmission
- Coupling
   Specifications
   + Flywheel and coupling
   - Приводные and карданный shaft, back differential
      Drive of forward wheels - the general information
      Removal and installation of rotary fists, service ступичных assemblages of forward wheels
      Removal, service and installation of a forward power shaft
      Drive of back wheels - the general information
      Removal and installation ступичных assemblages of back wheels, replacement back ступичного the bearing
      Removal, check of a condition and installation of components карданного a shaft
      Check of a condition and replacement of a forward epiploon of back differential
      Removal, service, installation and adjustment of back differential of T-type
      Removal, service, installation and adjustment of back differential of VA-type
      Removal, installation and check of a condition of a forward beam of fastening of back differential
      Removal, service and installation of a back power shaft
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment





Removal, service, installation and adjustment of back differential of VA-type

Removal and installation

 PERFORMANCE ORDER

Removal and installation of back differential of VA-type is made similarly to removal and installation of differential of T-type (see Has undressed Removal, service, installation and adjustment of back differential of T-type). Difference consists only in absence of necessity of application of special tools.

DISMANTLING

 PERFORMANCE ORDER

1. Dismantling of back differential of VA-type is made similarly to dismantling of differential of T-type taking into account listed below differences.

2. The site сапуна is shown on an illustration.

A — the Cover сапуна
B — the Back cover

3. For removal of holders of the left and right bearings remove blocking plates and take advantage of key ST 399780111. Then, after extraction of a box of differential, by means of stripper ST1 499705401 and оправки ST2 499705404 take out from the holder a bearing holder.
4. Extraction of a cone of the bearing is made by means of stripper ST1 899524100 and оправки ST2 399520105.
5. Removal of a cone of the back bearing from a leading gear wheel is made by means of adaptation ST 498515500.

Assemblage, adjustment and check

 PERFORMANCE ORDER

1. Assemblage of back differential of VA-type is made similarly to assemblage of differential of T-type taking into account listed below differences.
2. Запрессовка holders of bearings in картер differential it is made by means of handle ST1 398477701 and выколотки ST2 398477702 (the back bearing)/ST2 39847110 (the forward bearing).
3. Installation adjusting linings and washers, and also a cone of the forward bearing, a connecting flange, a washer and самоконтрящейся nuts is made by means of false shaft ST1 498447150 and plugs ST2 32285AA000.
4. At a tightening of a nut of a leading gear wheel the false shaft is blocked by means of stopper ST1 398507704.
5. The list of prorates and washers of adjustment of a pretightness of forward and back bearings is presented more low.

The list of let out prorates and washers of adjustment of a pretightness of forward and back bearings of back differential of VA-type
Washer № details Thickness, mm
  38336AA000 1.500
  38336AA120 1.513
  38336AA010 1.525
  38336AA130 1.538
  38336AA020 1.550
  38336AA140 1.563
  38336AA030 1.575
  38336AA150 1.588
  38336AA040 1.600
  38336AA160 1.613
  38336AA050 1.625
  38336AA170 1.638
  38336AA060 1.650
  38336AA180 1.663
  38336AA070 1.675
  38336AA190 1.688
  38336AA080 1.700
  38336AA200 1.713
  38336AA090 1.725
  38336AA210 1.738
  38336AA100 1.750
  38336AA220 1.763
  38336AA110 1.755

The prorate Part № Thickness, mm
  32288AA040 52.3
  32288AA050 52.5
  32288AA100 52.6
  32288AA060 52.7
  32288AA110 52.8
  32288AA070 52.9
  32288AA120 53.0
  32288AA080 53.1
  32288AA090 53.3

6. At adjustment of height of a leading gear wheel are used false shaft ST1 498447150 and plug ST2 3228AA000, and also a measuring instrument картера ST3 498505501.
7. The demanded thickness of washers of adjustment of height приводной gear wheels (address to the table) is calculated under formula T = T0 + N – 0.05.

 Can be if necessary used to three washers.

The list of let out washers of adjustment of height of a leading gear wheel (VA-type differential)
№ details Thickness, mm
32295AA200 1.150
32295AA210 1.175
32295AA220 1.200
32295AA230 1.225
32295AA240  1.250
32295AA250 1.275

8. Запрессовка a cone of the back bearing it is made with the help оправки ST 498175500.
9. Запрессовка a cone of the forward bearing in картер differential it is made by means of special false plug ST1 32285AA000, cargo ST2 399780104 and оправки ST3 899580100.
10. The list of persistent washers of adjustment люфта gearings of lateral gear wheels is presented more low.

The list of persistent washers of adjustment люфта gearings of lateral gear wheels (VA-type differential)
Part № Thickness, mm
803135011 0.925
803135012 0.950
803135013 0.975
803135014  1.000
803135015 1.025

11. Запрессовка cones of lateral bearings in a differential box it is made with the help выколотки ST 498485400.
12. After запрессовки cones collect holders of lateral bearings:

a) With the help оправки ST 498447100 fill in the right and left holders NEW epiploons;
b) With the help оправки ST 398477702 plant in the right and left holders of a holder of bearings;
c) Installation of a box of differential in картер is made in an order, the return to a removal order.
19 Adjust люфт gearings корончатой both the leader of gear wheels and a pretightness of bearings.
a) By means of key ST 498427200 develop a leading gear wheel for усадки lateral bearings;
b) By means of key ST 399780111 screw the left holder to its easy emphasis in a key;
c) Develop the left holder back approximately on 1.5 teeth, then tighten it on 2 teeth;
d) Temporarily establish a lock plate so that the holder could move on 0.5 teeth;
e) Measure люфт gearings of gear wheels. In case of need anew adjust люфт and a pretightness of bearings.
13. Achieve combination of adjusting labels on картере back differential and on holders then temporarily remove the holder. Grease and establish on the place a sealing ring, then screw and tighten bolts of fastening of lock plates with demanded effort (25 Nanometers).
14. The further assemblage of back differential is made in an order, the return to an order of dismantle of components.
15. Check of back differential of VA-type is made similarly to check of differential of T-type.

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