Citroen Xantia

Since 1993 of release

Repair and car operation



Citroen Xantia
+ Introduction
+ The operation manual
+ Routine maintenance
+ Engine repair
+ Systems of cooling, heating
+ The power supply system and release
+ Engine electric equipment
+ Coupling
+ Transmission
+ Power shafts
+ Uniform hydraulic system
- Brake system
   Prorolling of hydraulic system
   Replacement of hoses and tubes of a hydraulic path of brake system
   Replacement колодок disk brake mechanisms of forward wheels
   Replacement колодок disk brake mechanisms of back wheels
   Condition check, removal and installation of brake disks
   Removal, major repairs and installation of supports of disk brake mechanisms of forward wheels
   Removal, major repairs and installation of supports of disk brake mechanisms of back wheels
   Removal, major repairs and installation of the valve of management
   Removal and installation of a pedal of a foot brake
   Lay brake - the general data and adjustments
   Removal and installation of a control lever of a lay brake
   Removal and installation of cables of a drive of a lay brake
   Removal and installation of the gauge-switch of stoplights
   System of antiblocking of brakes (ABS) - the general information
   Removal and installation of components of system of antiblocking of brakes
+ Running gear and steering
+ Body and salon furnish
+ Onboard electric equipment
+ Electric equipment schemes





Removal and installation of cables of a drive of a lay brake


The scheme тросового a drive of a lay brake

1 — Fastening to the brake mechanism
2 — the Equalizer
3 — the Counternut (20 Nanometers)
4 — the Adjusting nut

And — the Scheme of connection of a cable to the brake mechanism
In — the Scheme of connection of a primary cable to the equalizer

The drive of a lay brake is carried out by means of three metal cables. Primary приводной the cable connects a control lever to equalizer assemblage from which two separate cables go to executive levers of supports of brake mechanisms of forward wheels of the car (see an illustration the Scheme тросового a drive of a lay brake).

Primary cable

At assemblage new rivets for thermofilter fastening be required.


Details of fixture of the main thermofilter of the bottom of the car

And — Draught of a drive of a gear change
In — the Bolt and a nut of fastening of draught of a drive of a gear change
With — the Main thermofilter

D — Clamps of fastening of the main thermofilter
Е — the Small thermofilter


Detachment of secondary cables of a drive of a lay brake from equalizer assemblage

And — Otzhimanie of a tip of a cable in a cover
In — Liberation of the right cable (wring out a tip upwards)

With — Liberation of the left cable (wring out a tip downwards)


Equalizer components тросового a drive of a lay brake

A— Nuts directing a primary cable
In — Directing a primary cable
With — Assemblage of a primary cable

D — Nuts of fastening of the equalizer
Е — equalizer Assemblage

Removal

 PERFORMANCE ORDER

1. Поддомкратьте the car also establish it on props. Remove forward wheels.
2. Loosen the a fastening counternut drive a cable on a support of the brake mechanism. Afterwards give an adjusting/fixing nut and disconnect a cable from a support. Liberate a tip of a cable from the executive lever of the brake mechanism.
3. Under the car dismember spherical hinges of fastening of draughts of a drive of a gear change to the switching mechanism.
4. Remove a reception pipe of system of release of the fulfilled gases (Systems of decrease in toxicity and release of the fulfilled gases see).
5. Drill rivets and remove a small thermofilter of system of release of the fulfilled gases from the car bottom.
6. Give a nut, take a fixing bolt and disconnect draught of a drive of a gear change from the basis of the lever of switching (see an illustration of the Detail of fixture of the main thermofilter of the bottom of the car).
7. Remove the second small thermofilter.
8. Release clamps and remove from the car bottom the main thermofilter for the purpose of providing of access to the equalizer тросового a drive of a lay brake.
9. Grasp a tip of one of secondary drivers cables and push the cable core in its cover, simultaneously liberating a cable from equalizer assemblage (the Detachment of secondary cables of a drive of a lay brake from equalizer assemblage see an illustration). Repeat procedure for the second cable.

For liberation from the equalizer of the right secondary cable of a drive of a lay brake its tip should be wrung out upwards. The tip of the left cable is liberated by отжимания downwards.

10. It is enough to disconnect cables from the equalizer, - necessity for their liberation from directing is absent.
11. In car salon remove the central console (address to the Head the Body and salon furnish).
12. Completely release a control lever of a lay brake and disconnect from it primary приводной a cable.
13. Under the car give two nuts of fastening directing a primary cable to a floor, then release two nuts of fastening of assemblage of the equalizer (equalizer Components тросового a drive of a lay brake see an illustration).
14. Remove assemblage of a primary cable of a drive of a lay brake and take it from under the car.

Installation

 PERFORMANCE ORDER

1. Get assemblage of a primary cable on the regular place, then screw and tighten nuts of fastening of the equalizer.
2. Check up a condition of the sealing lining established under directing primary cable, in case of need make replacement. Establish directing and tighten nuts of its fastening.
3. Slightly grease with dense greasing a site of a cable adjoining to a tip from outside the equalizer.
4. In car salon connect the second tip of a cable to a control lever of a lay brake, then establish into place the central console (address to the Head the Body and salon furnish).
5. Now connect to the equalizer secondary cables. Pay attention that the right cable is equipped by a white emphasis of a cover and got in the top aperture in assemblage whereas the emphasis of a cover of the equalizer of the left cable got in the bottom aperture is painted in black colour. At connection of cables operate in a following order:
   a) Press an emphasis of a cover of a cable to the equalizer;
   b) Having grasped a cable tip from outside a support, push the core in a cover and get its opposite end in a corresponding reception aperture in the equalizer;
   c) Now extend a cable from a cover towards a support and make sure of correctness of its gearing in the equalizer.
6. Slightly grease with dense greasing the cable end from outside a support and connect a tip to the executive lever of the brake mechanism. Having screwed an adjusting/fixing nut, fix a cable on a support. Nut rotation modify a tightness a cable and check up adjustment of a drive of a lay brake (the Lay brake - the general data and adjustments see).
7. Establish into place the main thermofilter of the bottom of the car and fix its new clamps.
8. Connect draught of a drive of a gear change for the basis of the lever of switching, grease a fixing bolt, insert it on the regular place, then screw and tighten a fixing nut.
9. Establish two small thermofilters, больший from which fix by means of new rivets.
10. Establish reception section of system of release of the fulfilled gases (Systems of decrease in toxicity and release of the fulfilled gases see).
11. Slightly grease with dense greasing three draughts of a choice of transfers and connect their hinges.
12. Establish wheels, lower the car on the earth and tighten wheel bolts with demanded effort.

Secondary cables

Removal

 PERFORMANCE ORDER

1. Поддомкратьте the car also establish it on props. Remove forward wheels.
2. Try to remember routes of a lining of cables under the car.
3. Delay the executive lever of the brake mechanism back on the car and liberate from it a tip of a secondary cable of a drive of a lay brake. Sometimes for liberation of a cable from the lever it is necessary to release a counternut of fastening of a cable on a support and to give an adjusting/fixing nut.
4. Moving along a cable, liberate it from directing arms.
5. Having hooked, release a clamp of fastening of the left forward corner of the main thermofilter to the panel of the bottom of the car. Delay a screen corner downwards and push in the formed backlash wooden брусок a suitable thickness, having provided with that enough easy approach to the equalizer тросового a drive.
6. Having pushed a hand under the screen, find a cable tip in equalizer assemblage.
7. Grasp a cable tip from outside a support and push the core in a cover, simultaneously liberating the opposite end of a cable from the equalizer (the subsection "Primary cables - Removal" see, item 10).
8. Take the disconnected cable from under the car.

Installation

 PERFORMANCE ORDER

1. If both secondary cables of a drive of a lay brake are removed from the car, they can be distinguished easily from each other on colour of an emphasis of a cover from outside the equalizer. The emphasis of the right cable is painted in yellow colour, left - in black. Thus the right cable refuels in the top aperture of the equalizer, and left - in bottom.
2. Pass a cable in a backlash between a stretcher of a suspension bracket and the steering mechanism.
3. Press a cable emphasis to equalizer assemblage.
4. From outside a support push the core of a cable about a cover and fill an opposite tip in corresponding (top or bottom) a reception aperture of the equalizer.
5. Now extend the core from a cover from outside a support and make sure also reliability of fixing of a tip of the equalizer.
6. Trying not to wring out a tip, accurately latch a cable in directing arms (track correctness of a route of a lining).
7. With dense greasing grease the cable end from outside a support. Also grease the directing.
8. Take wooden брусок from under a corner of the main thermofilter and fix last a new clamp.
9. Connect a cable tip to the executive lever of the brake mechanism, and screw an adjusting/fixing nut of fixing of a cable on a support. Nut rotation pull a cable, then check up correctness of its adjustment (the Lay brake - the general data and adjustments see).
10. Establish to the place of a wheel, lower the car on the earth and tighten wheel bolts with demanded effort.


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