Opel Kadett E

1984-1991 of release

Repair and car operation



Opel Kadett E
+ 1. The maintenance instruction
+ 2. Weekly checks and service in a way
+ 3. Maintenance service
- 4. The engine
   - 4.1. Engine OHV (with a camshaft in the block of cylinders)
      4.1.1. A technical characteristics
      4.1.2. Compression check
      4.1.3. The repair operations which are not demanding removal of the engine
      + 4.1.4. The repair operations demanding removal of the engine
      4.1.5. Adjustment of backlashes of valves
      + 4.1.6. A head of the block of cylinders
      4.1.7. Removal and installation of the oil pallet
      + 4.1.8. The oil pump
      + 4.1.9. Mechanism asterisks timing
      + 4.1.10. Pistons and rods
      4.1.11. Removal and flywheel installation
      4.1.12. Removal and installation of support of the power unit
      4.1.13. Removal and installation of a camshaft and pushers
      4.1.14. Removal and installation of a back sealing ring of a cranked shaft
      4.1.15. Removal and installation of a cranked shaft and radical bearings
      + 4.1.16. Check of elements of the engine
      4.1.17. System of greasing of the engine
      4.1.18. Removal and engine installation
      4.1.19. Start of the engine after major repairs
   + 4.2. Engines OHC
   + 4.3. Engine DOHC with 16 valves
   + 4.4. Diesel engines 16D and 16DА
   + 4.5. Diesel engines of 1,7 l
+ 5. System of cooling, heating and ventilation
+ 6. Fuel and exhaust systems
+ 7. Start and gymnastics system
+ 8. Ignition system
+ 9. Coupling
+ 10. Transmissions and power shafts
+ 11. Brake system
+ 12. A suspension bracket and a steering
+ 13. A body
+ 14. Electric schemes

4.1.15. Removal and installation of a cranked shaft and radical bearings Removal

PERFORMANCE ORDER
1. Remove the engine from the car and then remove all components from the engine.
2. Turn the engine cranked shaft upwards. Keep in mind that covers of radical bearings of a cranked shaft various, therefore note their arrangement.
3. Unscrew bolts and remove covers of radical bearings.
4. Lift a cranked shaft and remove a back sealing ring of a cranked shaft.
5. Remove radical loose leaves from the block of cylinders and covers of radical bearings of a cranked shaft.

Installation

PERFORMANCE ORDER
1. Check up that the block of cylinders both a cranked shaft pure and dry, and apertures for oil giving pure. If there is a possibility, blow apertures the compressed air and fill with their oil.
2. Clear a back part of loose leaves and a place of their installation in the block of cylinders and covers of radical bearings. Establish loose leaves on the places.
3. Keep in mind that the ledge on the loose leaf should enter accurately into a groove (it is specified by an arrow) in a cover or the block of cylinders.
4. The central radical loose leaf also defines axial люфт a cranked shaft. The loose leaves established in the block of cylinders, have an aperture for greasing giving. The loose leaf established in the central cover of the radical bearing, also has an aperture for greasing giving.
5. Grease a working surface of loose leaves with pure engine oil.
6. Establish a cranked shaft in the block of cylinders of the engine.
7. Grease the bottom loose leaves in covers of radical bearings with pure engine oil and check up that ledges on loose leaves are in cover grooves.
8. Establish the central cover of the radical bearing and fix its bolts, having tightened their demanded moment.
9. Establish a new back sealing ring of a cranked shaft, then apply a thin film hermetic on a cover flange.
10. Also fill with hermetic of a flute from two parties of a back cover of the radical bearing of a cranked shaft.
11. Establish a back cover of the radical bearing of a cranked shaft and fix its bolts, having tightened their demanded moment.
12. Establish a forward cover of the radical bearing of a cranked shaft. Put a hermetic layer on bolts and fix a cover bolts, having tightened their demanded moment. The cover should be established заподлицо with the block of cylinders of the engine.
13. Turn a cranked shaft of the engine and check up that it rotates easily and smoothly. Using an edge probeа, check up axial люфт a cranked shaft. If axial люфт a cranked shaft exceeds admissible limits, means, radical loose leaves of the inappropriate size are established or they are worn out.


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