Subaru Legacy/Outback

1999-2003 of release

Repair and car operation

Subaru Legasi, Autbek
+ Cars Subaru Legacy, Outback
+ The operation manual
+ Routine maintenance
+ The engine
+ Systems of cooling, heating
+ The power supply system and release
+ Engine electric equipment
+ Manual box and differential
+ Automatic transmission
- Coupling
   - Flywheel and coupling
      Flywheel and coupling - the general information and check of a condition of components
      Removal, check of a condition and installation of components of assemblage of coupling
      Removal, check of a condition and installation выжимного the bearing and the lever of deenergizing of coupling
      Removal, check of a condition and installation of the executive cylinder of coupling
      Removal, service and installation of components of the main cylinder of coupling
      Check of a condition and replacement of connecting lines of a hydraulic path of a drive of coupling
      Check of level and replacement of a hydraulic liquid of a drive of deenergizing of coupling
      Removal of air from a hydraulic path of a drive of deenergizing of coupling
      Removal, service, installation and adjustment of a pedal of coupling
      Removal, installation and check of serviceability of a condition of the gauge-switch of disconnection of a chain of a starter
   + Приводные and карданный shaft, back differential
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment

Removal, check of a condition and installation of components of assemblage of coupling



1. Remove assemblage РКПП (the Manual box and differential see the Head).

2. Establish on a flywheel aligning core ST 499747100.

A — the Two-section flywheel

3. Mark position of a basket of coupling concerning a cranked shaft, then turn out fixing bolts and remove a basket and a conducted disk of coupling, - try not to suppose oil hit on a frictional surface of a disk of coupling.

 The basket and conducted disk of coupling are not subject to dismantling and are in case of need replaced in gathering.


Conducted disk of coupling


1. For an estimation of degree of deterioration of frictional overlays of a disk of coupling measure height of their surfaces выступания over heads of rivets. At local deterioration or at the deterioration exceeding admissible value, replace a coupling disk.

 Do not wash a coupling disk with clearing liquids.

2. Restoration of a surface of the hardened overlays can be made by means of an emery paper though it will be more reasonable to replace a disk in gathering.
3. At detection of traces замасливания frictional overlays the disk is subject to replacement without fail, - check up a condition of the forward epiploon РКПП, interfaced surfaces картера transmissions, a back epiploon of the engine and other possible sources of leaks.

4. Define size of palpation of a frictional disk by means of aligning core ST 499747100 and циферблатного a measuring instrument плунжерного type. If the measured size of palpation exceeds admissible value, restore or replace a coupling disk.

5. Estimate deterioration degree ступичных шлицов, торсионных springs and rivets. In case of need replace a disk.

Coupling basket


1. Estimate density of landing of persistent rivets, check up a condition adjoining with выжимным the bearing of surfaces of petals диафрагменной springs.
2. Examine a contact surface of a press disk on presence of signs of excessive deterioration, задиров and other mechanical damages. Check up reliability of a tightening of bolts of a plate of a landing flange. In case of revealing of serious defects replace assemblage.



1. Pass aligning core ST 499747100 in an aperture in a nave of a conducted disk and establish last on a flywheel, filling the core end in directing bearing, - track, that the conducted disk has been established by the correct party to a flywheel.

 On the American models, arrange a basket so that zero labels of a basket and a flywheel have appeared developed at an angle not less than 120 ° to each other, - zero labels serve for definition of a direction of a residual disbalance.

2. The further installation is made in an order, the return to an order of dismantle of components. Track correctness of combination of landing labels. The tightening of bolts of fastening of a basket of coupling with demanded effort (15.7 Nanometers) should be made in stages in a diagonal order.

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