Subaru Legacy/Outback

1999-2003 of release

Repair and car operation



Subaru Legasi, Autbek
+ Cars Subaru Legacy, Outback
+ The operation manual
+ Routine maintenance
+ The engine
+ Systems of cooling, heating
+ The power supply system and release
+ Engine electric equipment
+ Manual box and differential
+ Automatic transmission
+ Coupling
+ Brake system
- Suspension bracket and steering
   Specifications
   + Forward suspension bracket
   + Back suspension bracket
   - Steering
      Design and principle of functioning of elements of the hydrostrengthened steering drive - the general information
      Adjustable safety steering column - the general information
      Removal and steering wheel installation
      Removal, check of a condition and installation карданного the hinge of a steering column
      Removal, service and installation of a steering column
      Removal, service and installation of the steering mechanism
      Removal, installation and check of a condition of elements of hydraulic path ГУР
      Removal, service and installation of the steering pump
      Removal and installation of the tank of liquid ГУР
      Check and replacement of liquid ГУР, removal of air from a hydraulic path
   + Wheel assemblages, suspension bracket geometry
+ Body
+ Onboard electric equipment





Removal, service and installation of the steering mechanism

Extraction шплинта fixings корончатой nuts of fastening of a tip of steering draught in a rotary fist

1 — Koronchataja of a nut
2 — a draught Tip

3 — the Rotary fist


The connection scheme to the steering mechanism of tubes And and In hydraulic lines

1 — the Tube And

2 — the Tube In


The connection scheme to the steering mechanism of tubes pressure head (top) and returnable (bottom) lines

1 — the Tube With

2 — Tube D

REMOVAL

 PERFORMANCE ORDER

1. Disconnect a negative wire from the battery.
2. Release nuts of fastening of forward wheels.
3. Lift the car over the earth and remove forward wheels.
4. Remove forward section of system of release of the fulfilled gases (see the Head of the Power supply system and release).
5. By means of a suitable stripper liberate tips of steering draughts from rotary fists, - preliminary take шплинты and give корончатые nuts.
6. Remove домкратную a plate and the forward stabilizer of cross-section stability (see Has undressed Removal, check of a condition of components and installation of the forward stabilizer of cross-section stability).
7. Disunite one of штуцерных sockets of connection of hydraulic lines And and In to the central part картера the steering mechanism and connect to the reception union a piece of a vinyl hose approaching on diameter. Some times having turned a steering wheel against the stop in both parties, merge a hydraulic liquid.
8. Disconnect the second hydraulic line and repeat the procedure described in the previous paragraph выпускания a hydraulic liquid.
9. Remove карданный the hinge (see Has undressed Removal, check of a condition and installation карданного the hinge of a steering column).
10. Disconnect from картера the steering mechanism of a tube at first pressure head (D), then returnable () lines, at release накидной nuts keep a reciprocal part of a socket the second key.

11. Release bolts of fixing collars and remove the steering mechanism from a cross-section beam of a forward suspension bracket.

CHECK

 PERFORMANCE ORDER

1. Fix assemblage of the steering mechanism in a special bed and clamp last in a vice.

 Do not try to clamp simply at all картер the helmsman рейки in a vice!

2. Disconnect from рейки steering draughts (see more low).

3. By means of a dynamometer measure resistance of sliding рейки in both directions. If the result of any measurement makes less than 304 Н, replace rejku/karter the steering mechanism.

4. With the help циферблатного a measuring instrument плунжерного type define sizes lateral люфтов рейки in extreme positions of a steering wheel at applying of corresponding trailer loadings.

L = 5 mm
Р = 12.5 кГс
Limiting admissible value люфта: 0.19 mm

Limiting admissible value люфта, mm

In a direction specified by white arrows: 0.3
In a direction specified by black arrows: 0.15

5. Measure sizes lateral and axial люфтов an entrance shaft of the steering mechanism.

Limiting admissible value люфта, mm

In a direction specified by white arrows: 0.3
In a direction specified by black arrows: 0.15

Р = 10 кГс
Limiting admissible value люфта: 0.18 mm

6. By means of key ST 926230000 and a dynamometer measure size of resistance of an entrance shaft to rotation.

Limiting admissible value, Н
Within 30 mm from the central position рейки: 11.18
Limiting admissible value: 12.7

Dismantling

Steering рейка

Extraction the helmsman рейки

1 — the Basic plug
2 — Rejka

3 — the Emphasis рейки


 PERFORMANCE ORDER

1. Disconnect from картера the steering mechanism four tubes.

2. Fix assemblage of the steering mechanism in special bed ST 926200000 and clamp last in a vice.

 Attention: do not try to clamp simply At all картер the helmsman рейки in a vice!

3. Release small and big bandage tapes of fastening of protective covers, remove the last with картера the steering mechanism and shift them along rods of steering draughts.

 For отпускания small bandage tapes take advantage of nippers, locks of the big tapes are released by поддевания by a screw-driver with a flat sting.


4. Extend рейку from картера approximately on 40 mm, hooking a screw-driver, release wire clamps lock washers from both ends of internal tips of steering draughts.

1 — the Screw-driver
2 — the Lock washer

5. By means of special key ST 926230000 ослабьте a counternut of the adjusting screw, then tighten last against the stop.

6. A rozhkovym key on 32 mm keeping internal tips of steering draughts, separate the last from steering рейки.

1 — the Adjustable spanner, or рожковый a key on 32 mm

7. Release the adjusting screw of the steering mechanism and take a spring and муфту. Estimate a condition of the removed components, the failed details replace.
8. Turn out two bolts of fastening клапанной assemblages, then remove last, accurately liberating an entrance shaft from картера the steering mechanism.

9. Nippers rotate an emphasis the helmsman рейки clockwise until the end of a lock ring will seem. Rotating a lock ring in an opposite direction, take it outside.

10. Having pulled, liberate рейку from картера the steering mechanism together with an emphasis and the basic plug.
11. Remove with рейки an emphasis and the basic plug.

 The basic plug and lock ring are subject to replacement without fail!


12. Fill in картер the steering mechanism from outside a casing of a leading gear wheel special оправку ST 34199АЕ050 and by means of a press push out outside a sealing cuff.


The operating valve

Removal of the bearing from a shaft of a leading gear wheel

1 — the Bearing
2 — the Washer

3 — the Epiploon
4 — the Tube


 PERFORMANCE ORDER

1. Remove from the steering mechanism клапанную assemblage.

2. Remove from the case клапанной assemblages duster.

3. By means of a pipe piece in internal diameter 44 46 mm take from a casing assemblage of a leading gear wheel with the valve.

1 — the Tube

4. With the help оправки ST 34099FА120 remove from the case клапанной assemblages an epiploon and the special bearing, - try not to scratch a gear wheel, do not put excessive effort to the casing end.

 The epiploon is subject to replacement without fail!

5. By means of special nippers remove a lock ring of fastening of the bearing on a shaft of a leading gear wheel.

 The lock ring is subject to replacement without fail!

6. Having taken advantage in quality оправки of a pipe piece in internal diameter 38.5 39.5 mm, press from a shaft the bearing in gathering with the washer enclosed under it.

 The epiploon is subject to replacement without fail!

ASSEMBLAGE

 PERFORMANCE ORDER

 Use for greasing of components of the steering mechanism only firm greasing Subaru Valiant Grease M2 (№ 003608001 in packing NETTO of 0.5 kg)

Before installation carefully clear all components, completely having removed from them dirt traces, oil adjournment and corrosion traces. Estimate a condition картера the steering mechanism, in case of revealing of cracks, deformations and other mechanical damages make replacement.


Steering рейка

Landing in картер the steering mechanism of a new sealing cuff

1 — the Press

2 — the Cuff


Installation of components of the adjusting screw of the steering mechanism

1 — the Adjusting screw
2 — the Spring

3 — Mufta


Places of drawing of greasing in assemblage of the adjusting screw of the steering mechanism

1 — the Adjusting screw
2 — the Counternut

3 — the Spring
4 — Mufta


 PERFORMANCE ORDER

1. With the help оправки ST 34199АЕ050 plant the NEW sealing cuff in картер the steering mechanism, - continue запрессовывать a cuff until the flange оправки () will not rest against a cut картера (). Track, that the cuff has been developed in the correct image, try not to scratch internal walls of the cylinder.

Before installation grease sponges of a cuff with a pure hydraulic liquid.

2. Fix картер the steering mechanism on bed ST 926200000.

3. For an estimation of degree of deformation рейки the steering mechanism plant on its gear part conductor ST 926390001, - рейка should enter in the conductor without excessive resistance and jamming points. In case of revealing of deformations лысок on the end рейки will get into condition surfaces by means of a file with a small tooth. Before installation рейки wash out its pure hydraulic liquid.

4. Grease a gear part рейки with greasing Valiant Grease M2 (the prevention in the subsection beginning see) and plant on it equipped with a cover оправку ST 926200001, - track, that air apertures have not appeared are hammered by greasing, in case of need open a cover and clean apertures. For the purpose of prevention of risk of damage of a sealing cuff grease the piston рейки and an external surface оправки with a pure hydraulic liquid.
5. Fill рейку in картер the steering mechanism from outside the cylinder. After full пропускания оправки in a cuff it can be removed.

6. In case of need by means of a file with a small tooth remove from a rod surface рейки teases and agnails, then plant on the end рейки two оправки (ST1: 926400000 and ST2: 927660000) also establish the basic plug, - before installation the plug should be dipped in a pure cooling liquid. Try not to damage sealing elements.

7. Fill in a tube of the cylinder an emphasis рейки before combination of its flute with a flute in the cylinder. Rotating an emphasis nippers, achieve, that its lateral aperture became visible through grooves in the cylinder.

8. By means of nippers fix an emphasis the NEW lock ring, - after one end of the lock of a ring will be filled on the seat, turn an emphasis for 90 180 degrees. Try not to scratch рейку.

9. Plant on картер рейки a support pillow.
10. Make assemblage of the operating valve (see more low). Grease a leading gear wheel and the bearing клапанной assemblages by firm greasing Valiant Grease M2
11. Plant on the case клапанной assemblages duster.
12. Establish the NEW sealing lining, develop рейку teeths to a leading gear wheel and fill клапанную assemblage in картер the steering mechanism, - try not to jam a sealing element. Serially in stages tighten with demanded effort (25 Nanometers) fastening bolts клапанной assemblages.
13. Hammer in space between teeths рейки firm greasing, a thin layer of greasing put also on a sliding surface of a rod. For the purpose of squeezing accumulated on both ends рейки 2-3 times shift it for all length of a course. Remove surplus of greasing, without supposing its hit in air apertures.

 At all do not use for moving рейки without attached to it a sieve greasing on the carving ends рейки.

14. Purely wipe hands and fill aperture greasing under installation муфты and dusterа.
15. Grease a sliding surface муфты and spring saddles, then fill муфту in a casing of a leading gear wheel/klapannoj of assemblage, plant in an aperture of the adjusting screw a spring, from above fill greasing, then screw the screw.

16. Estimate a condition of steering draughts, in case of revealing of signs of a bend or easing of landing of tips replace draughts. Establish lock washers, screw in internal tips and tighten steering draughts.

1 Steering draught
L = approximately 40 mm
Efforts of a tightening of draughts: 78 Nanometers

17. Зачеканьте a chisel lock washers.

18. Release the adjusting screw and, rotating an entrance shaft, result рейку in the neutral (central) position corresponding to rectilinear position of forward wheels of the car.
19. Grease муфту adjusting assemblage.

20. Screw the adjusting screw on two coils of a carving. An order of a carving part of the screw of 1/3 perimetres grease with liquid hermetic of type Three Bond 1141.

21. Tighten the screw with effort of 7.4 Nanometers, then release it on 25 . Make sure that the steering wheel rotates from an emphasis against the stop without signs прихватывания.
22. Screw a counternut and, keeping the adjusting screw from проворачивания рожковым a key, tighten a counternut with demanded effort (39 Nanometers).
23. Estimate degree of deterioration of components of the mechanism. In case of need make corresponding replacements.
24. Fill flute greasing on bars of steering draughts, plant on the regular places protective covers, make sure of correctness of their landing and fix on a pipe картера the steering mechanism NEW bandage tapes/collars.

 Collars / should be established bandage tapes locks downwards.


25. The external ends of covers also fix NEW bandage tapes, - track, that covers have not appeared are overwound, and their landing sleeves have got to reception flutes on bars of draughts.

26. If removed, screw on a place external tips of steering draughts and temporarily tighten counternuts, having left free sites of bars in length L = 15 mm.

27. Having grasped a tip of the steering draught, two-three times with the greatest possible speed move рейку from an emphasis against the stop (), then, two-three times slowly повращайте a bar in both parties (). Make sure that the protective cover was not displaced and not deformed. Repeat check from an opposite side of the steering mechanism.

28. Remove the steering mechanism from stand ST 926200000.
29. Connect to four unions on картере the steering mechanism of a tube And and In hydraulic lines, - at first In, then A.Zatjanite штуцерные nuts with demanded effort (13 Nanometers).
30. Connect tubes C (bottom) and D (top), - as transfer. Tighten накидные штуцерные nuts with demanded effort (15 Nanometers).


The operating valve

 PERFORMANCE ORDER

1. Grease with a pure hydraulic liquid internal walls of the case клапанной assemblages.

2. By means of two оправок (ST1: 34099FA120 and ST2: 34099FA130) запрессуйте on the seat in the case клапанной assemblages the NEW top epiploon, - track, that the epiploon has been developed the correct party forward.

 For the purpose of simplification of performance of procedure internal оправки it is necessary to grease a contact surface консистентной with greasing. The epiploon should be fixed at first in оправке, and only then to fill in the case.

3. Estimate a condition of an entrance shaft, - in case of revealing of deformations or damage of notches the steering mechanism in gathering is subject to replacement. For the purpose of prevention of damage of an epiploon wrap up шлицы a shaft of a leading gear wheel изоляционной a tape. Fill assemblage of a gear wheel with the valve in the case клапанной assemblages, - try not to damage an epiploon.

 Before installation grease an entrance shaft, a sealing ring and internal walls of the case with a pure hydraulic liquid.


4. Fix клапанную assemblage in collected of components ST1 (926370000) and ST2 (34099FA100) to a bed, plant on a gear wheel оправку ST3 (926360000), fill the NEW bottom epiploon and запрессуйте it in the case клапанной assemblages with the help оправки ST4 (927620000). Continue epiploon landing until оправка ST3 will not rest against a case cut.

 For the purpose of simplification of performance of procedure grease an epiploon and оправку ST3 with a pure hydraulic liquid.

5. Remove оправку ST3 and establish a washer.

6. With the help оправки ST3 (927640000) plant the ball bearing, - track, that the bearing has not appeared is warped.

1 — the Ball bearing
2 — the Washer

7. By means of suitable nippers fix assemblage by a lock ring, - make sure of reliability of landing of a ring in a reception flute.

INSTALLATION

The most probable places of development of leaks of a hydraulic liquid from the steering mechanism

1 — the Power cylinder
2 — the Cylinder
3 — the Piston рейки
4 — the Rod рейки
5 — the Entrance shaft
6 — the Case клапанной assemblages

a — Epiploons
b — the Sealing ring торсионного a core
c — the Epiploon
d — Shtutsernye sockets of hydraulic lines


 PERFORMANCE ORDER

1. Installation is made in an order, the return to an order of dismantle of components. Track, that all fixture has been tightened with demanded effort.
2. Fill system of hydrostrengthening of a wheel (the Section Check and replacement of liquid ГУР, removal of air from a hydraulic path see).
3. During a short trip make sure of serviceability of functioning of a steering drive. Park the car and, without suppressing the engine, 30-40 times turn a steering wheel from an emphasis against the stop, then examine assemblage of the steering mechanism on presence of signs of development of leaks.

On the main page