Subaru Legacy/Outback

1999-2003 of release

Repair and car operation

Subaru Legasi, Autbek
+ Cars Subaru Legacy, Outback
+ The operation manual
+ Routine maintenance
+ The engine
+ Systems of cooling, heating
+ The power supply system and release
- Engine electric equipment
   Start of the engine from the auxiliary power supply
   Removal/installation, check and service of the storage battery
   Check of a condition and replacement of wires of the battery
   Ignition system - the general information and safety measures
   Check of serviceability of functioning of system of ignition
   Removal, installation and check of a condition of the module (it) of ignition
   Check and adjustment of installation of a corner of an advancing of ignition
   Replacement of gauges CKP, CMP and KS
   Service and replacement of spark plugs
   Check of a condition of high-voltage wires (4-cylinder engines)
   Charge system - the general information and safety measures
   Check of a condition of system of a charge
   The generator - the general information, check and service
   Removal, dismantling, assemblage and generator installation
   Start system - the general information and safety measures
   Check of serviceability of functioning of a starter and start chain
   Starter Nippondenso - check and service
   Starters Mitsubishi - check and service
+ Manual box and differential
+ Automatic transmission
+ Coupling
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment

Removal, dismantling, assemblage and generator installation



1. Disconnect a negative wire from the battery.

2. Mark and disconnect the electroconducting brought to the generator.

3. Remove V-shaped приводной a belt (Routine maintenance see the Head).

4. Turn out lock and axial bolts and remove the generator from the engine.

5. It will be reasonable to bring removed from the generator car in shop as the sample, - replaceable assemblage should correspond in accuracy to it on a standard size (plugs should have the same marks coincide on the size and an arrangement as track coincidence beaten out on the case, or put on шильду identification marks).
6. The New/restored generators can be delivered on the market without drive a pulley, - in that case last should be rearranged from old assemblage.

Dismantling and assemblage


1. The hair dryer warm up a site (A) a back cover of generating assemblage to 50С.

2. Turn out four through bolts. With the help of pair suitable screw-drivers with flat stings, separate a forward cover from статора.

A — the Forward cover
B — Stator
C — Screw-drivers

3. Clamp anchor assemblage in a vice with soft sponges, and release a nut of fastening of a pulley.
4. Unsolder connection between the rectifier and a winding статора for removal of last.

 Time of warming up of connection should not exceed 3 seconds, - more long thermal influence can lead to a rectifier exit out of operation.

5. Turn out screws of fastening of assemblage of a regulator of pressure to a back cover, then отпаяйте a regulator from the rectifier.
6. Отпаяв токопроводные plaits, remove brushes.

7. Give a nut and remove isolating loose leaf of plug "B", then remove the rectifier.

A — the Nut
B — the Back cover
C — the Rectifier

8. Assemblage is made upside-down. Pay attention to following moments:

a) Before assemblage fill with a brush finger in holders and fix them in this position, having pushed a wire (A) in diameter 2 mm and length 40 5 mm in a special aperture in a back cover.

 Do not forget to remove a wire after assemblage end!

b) Heat up a landing nest in a back cover of the generator to 50 60С and запрессуйте in a cover the back bearing.

 Before bearing installation carefully wipe it, completely having removed all traces of greasing;

c) Having finished assemblage, manually turn a generator pulley, checking smoothness of rotation of an anchor.

1 — the Wire
2 — the Back cover



1. Installation is made in an order, the return to an order of dismantle of components.
2. In summary adjust effort of a tension drive a belt (Routine maintenance see the Head) and check up pressure of a charge (the Section Check of a condition of system of a charge see).

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