Opel Kadett E

1984-1991 of release

Repair and car operation



Opel Kadett E
+ 1. The maintenance instruction
+ 2. Weekly checks and service in a way
+ 3. Maintenance service
- 4. The engine
   + 4.1. Engine OHV (with a camshaft in the block of cylinders)
   - 4.2. Engines OHC
      4.2.1. A technical characteristics
      4.2.2. Compression check
      + 4.2.3. The repair operations demanding removal of the engine
      4.2.4. Removal and installation of auxiliary elements of the engine
      4.2.5. Removal and installation of the valve of adjustment of pressure of oil
      + 4.2.6. A gear belt
      - 4.2.7. A head of the block of cylinders
         4.2.7.1. Removal of a head of the block of cylinders
         4.2.7.2. Installation of a head of the block of cylinders
         + 4.2.7.3. Repair of a head of the block of cylinders
         4.2.7.4. Clearing of a head of the block of cylinders
      4.2.8. Removal and camshaft installation
      4.2.9. Removal and installation of the oil pallet
      + 4.2.10. The oil pump
      4.2.11. Removal and installation of pistons and rods
      4.2.12. Removal and flywheel installation
      4.2.13. Removal and installation of a forward sealing ring of a cranked shaft
      4.2.14. Removal and installation of support of the power unit
      4.2.15. Replacement of a back sealing ring of a cranked shaft
      + 4.2.16. A cranked shaft and radical bearings
      4.2.17. Check of details of the engine
      4.2.18. System of greasing and ventilation system картера
      4.2.19. Removal and engine installation
      4.2.20. Start of the engine after major repairs
   + 4.3. Engine DOHC with 16 valves
   + 4.4. Diesel engines 16D and 16DА
   + 4.5. Diesel engines of 1,7 l
+ 5. System of cooling, heating and ventilation
+ 6. Fuel and exhaust systems
+ 7. Start and gymnastics system
+ 8. Ignition system
+ 9. Coupling
+ 10. Transmissions and power shafts
+ 11. Brake system
+ 12. A suspension bracket and a steering
+ 13. A body
+ 14. Electric schemes





4.2.7. A head of the block of cylinders

4.2.7.1. Removal of a head of the block of cylinders
THE GENERAL DATA

The prevention

Operations on removal and installation of a head of the block of cylinders are resulted for models with the carburettor. Operations with system of injection of fuel are made for models similarly, but thus for removal of details of elements of system of injection of fuel and a detachment of electric sockets address to subsection 6.2.11, subsection 6.2.12.1 and subsection 6.2.12.2.


PERFORMANCE ORDER
1. The head of the block of cylinders is necessary for removing on the cold engine.
2. Remove a wire of weight from the accumulator.
3. Remove the air filter.
4. Merge cooling liquid from cooling system.
5. Disconnect hoses of a radiator and a heater from a head of the block of cylinders and an inlet collector.
6. Disconnect and close suitable stoppers топливопроводы from the fuel pump, then unscrew a bolt of fastening of the fuel pump. Also disconnect the pipeline of return of fuel from the T-shaped part or the carburettor.
7. Unscrew and uncover heads of the block of cylinders, thus note an arrangement of arms which support high-voltage wires and топливопроводы. At presence disconnect a ventilation hose картера. Remove a lining.
8. Disconnect a cable of an accelerator and a cable of management air заслонкой from the carburettor, and at presence – and electric sockets.
9. Release an arm of a pipe of a cooling liquid on an inlet collector.
10. Disconnect a vacuum hose of the vacuum amplifier of brakes from an inlet collector.
11. Loosen the шарнирный a bolt of fastening of the generator, unscrew a bolt regulating a tension auxiliary drive of a belt, move the generator to the engine and remove auxiliary приводной a belt.
12. Turn a cranked shaft of the engine in such position that the adjusting label on a camshaft pulley was combined with the index, ослабьте a tension of a gear belt and remove it from a camshaft pulley.
13. Mark and disconnect high-voltage wires. Uncover the distributor of ignition and the ignition distributor.
14. Disconnect an electric socket from the gauge of temperature located on a casing of the thermostat and an inlet collector.
15. Unscrew bolts of fastening of a reception exhaust pipe to a final collector.
16. In sequence, return shown on fig. Sequence of a tightening of bolts of fastening of a head of the block of cylinders, ослабьте bolts of fastening of a head of the block of cylinders on half of turn for each pass. Unscrew bolts of fastening of a head of the block of cylinders. At installation it is necessary to use new bolts.
17. Remove the camshaft case together with a camshaft. Thus disconnect ventilation hoses картера.
18. For collectors remove a head of the block of cylinders.
19. Remove коромысла and Pads axial pressure from a head of the block of cylinders. Take hydraulic pushers of valves and lower them in the container with pure engine oil. Have all removed details so that at installation they have risen on the places.

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