Opel Kadett E

1984-1991 of release

Repair and car operation



Opel Kadett E
+ 1. The maintenance instruction
+ 2. Weekly checks and service in a way
+ 3. Maintenance service
- 4. The engine
   + 4.1. Engine OHV (with a camshaft in the block of cylinders)
   - 4.2. Engines OHC
      4.2.1. A technical characteristics
      4.2.2. Compression check
      + 4.2.3. The repair operations demanding removal of the engine
      4.2.4. Removal and installation of auxiliary elements of the engine
      4.2.5. Removal and installation of the valve of adjustment of pressure of oil
      + 4.2.6. A gear belt
      - 4.2.7. A head of the block of cylinders
         4.2.7.1. Removal of a head of the block of cylinders
         4.2.7.2. Installation of a head of the block of cylinders
         + 4.2.7.3. Repair of a head of the block of cylinders
         4.2.7.4. Clearing of a head of the block of cylinders
      4.2.8. Removal and camshaft installation
      4.2.9. Removal and installation of the oil pallet
      + 4.2.10. The oil pump
      4.2.11. Removal and installation of pistons and rods
      4.2.12. Removal and flywheel installation
      4.2.13. Removal and installation of a forward sealing ring of a cranked shaft
      4.2.14. Removal and installation of support of the power unit
      4.2.15. Replacement of a back sealing ring of a cranked shaft
      + 4.2.16. A cranked shaft and radical bearings
      4.2.17. Check of details of the engine
      4.2.18. System of greasing and ventilation system картера
      4.2.19. Removal and engine installation
      4.2.20. Start of the engine after major repairs
   + 4.3. Engine DOHC with 16 valves
   + 4.4. Diesel engines 16D and 16DА
   + 4.5. Diesel engines of 1,7 l
+ 5. System of cooling, heating and ventilation
+ 6. Fuel and exhaust systems
+ 7. Start and gymnastics system
+ 8. Ignition system
+ 9. Coupling
+ 10. Transmissions and power shafts
+ 11. Brake system
+ 12. A suspension bracket and a steering
+ 13. A body
+ 14. Electric schemes





4.2.7.2. Installation of a head of the block of cylinders
THE GENERAL DATA

Sequence of a tightening of bolts of fastening of a head of the block of cylinders


Tightening of a bolt of fastening of a head of the block of cylinders доворачиванием it on a certain corner


PERFORMANCE ORDER
1. Interfaced surfaces of a head and the block of cylinders should be absolutely pure. For their clearing use a firm plastic or wooden scraper. At clearing be careful, as the aluminium alloy is very easy for damaging. Check up that the deposit has not got to oil and water channels. It is especially important for greasing system as the deposit can block oil giving to engine components. If necessary clear channels.
2. Clear apertures under bolts in the block. Bolt screwing up in the aperture filled with oil can break off the block because of hydraulic pressure.
3. Establish a new lining of a head of the block of cylinders so that inscription OBEN or TORAHS were from above. At installation of a lining do not use hermetic.
4. Establish hydraulic pushers of valves, Pads axial pressure and коромысла on a head of the block of cylinders on the places. If new hydraulic pushers of valves or after dismantling of pushers are established, before their installation in a head of the block of cylinders lower each pusher in the container with pure engine oil and a hand some times compress them for filling with their oil.
5. Establish a head of the block of cylinders on the engine so that it was established on directing pins.
6. Apply a thin film hermetic on a surface of a head of the block of the cylinders, interfaced to the camshaft case, and establish the camshaft case into place. Check up that the label on a camshaft pulley is combined with the index.
7. Fix a head of the block of cylinders new bolts, having tightened them in the sequence shown on fig. Sequence of a tightening of bolts of fastening of a head of the block of cylinders.
8. Establish the ignition distributor.
9. Connect to a final collector a reception exhaust pipe and fix its bolts. Before ввинчиванием bolts put on a carving of bolts антипригарное means.
10. Establish a cover of a head of the block of cylinders with a new lining. In diagonal sequence tighten bolts of fastening of a cover of a head of the block of cylinders.
11. Check up that were correctly established under bolts an arm of support of high-voltage wires and топливопроводов.
12. Connect high-voltage wires and establish a cover of the distributor of ignition.
13. Establish the fuel pump with new linings. Connect to the fuel pump submitting and returnable fuel tubes.
14. Establish and adjust a tension of a gear belt, then establish a casing of a gear belt.
15. Establish and adjust a tension auxiliary drive a generator belt.
16. Connect hoses of giving of a cooling liquid and fill in cooling liquid in cooling system. Fix an arm of support of a pipe of system of cooling on a final collector.
17. Connect a cable of an accelerator and a cable of management air заслонкой to the carburettor. On models with automatic air заслонкой connect an electric socket.
18. Connect to an inlet collector a vacuum hose of the vacuum amplifier of brakes. Connect an electric socket to the gauge of temperature and a ventilation hose картера.
19. Establish the air filter.
20. Connect a weight wire to the accumulator and start the engine. After engine start, probably, the noise published by hydraulic pushers which will be gone after filling of hydraulic pushers with oil will be audible.
21. Warm up the engine to normal working temperature, then check up a corner of an advancing of ignition.
22. Switch off the engine, immediately remove the air filter and tighten bolts of fastening of a head of the block of cylinders, having tightened them on a certain corner on a spiral from within outside.

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