Opel Kadett E

1984-1991 of release

Repair and car operation



Opel Kadett E
+ 1. The maintenance instruction
+ 2. Weekly checks and service in a way
+ 3. Maintenance service
+ 4. The engine
+ 5. System of cooling, heating and ventilation
+ 6. Fuel and exhaust systems
+ 7. Start and gymnastics system
+ 8. Ignition system
+ 9. Coupling
+ 10. Transmissions and power shafts
- 11. Brake system
   11.1. A technical characteristics
   + 11.2. Prorolling of hydraulic brake system
   11.3. Brake pipelines and hoses
   + 11.4. Lobbies brake Pads
   11.5. Replacement back brake колодок on disk brakes
   11.6. Replacement back brake колодок on drum-type brakes
   11.7. Check, removal and installation of a forward brake disk
   11.8. Check, removal and installation of a back brake disk
   11.9. Removal, check and installation of a brake drum
   + 11.10. A support of a forward brake
   + 11.11. A support of a back disk brake
   + 11.12. The back working brake cylinder
   - 11.13. The main brake cylinder
      11.13.1. Removal and installation of the main brake cylinder
      - 11.13.2. Repair of the main brake cylinder (model without ABS)
         11.13.2.1. The main brake cylinder of type АТЕ
         11.13.2.2. The main brake cylinder of type GMF
   + 11.14. Valves of adjustment of pressure
   11.15. Replacement of the unidirectional valve of the vacuum amplifier of brakes
   11.16. Check, removal and installation of the vacuum amplifier of brakes
   11.17. Removal and installation of a pedal of a brake
   11.18. Removal and installation of a cable of a manual brake
   11.19. Removal and installation of the lever of a manual brake
   11.20. Replacement brake колодок a manual brake on back disk brakes
   + 11.21. Antiblocking system of brakes (ABS)
+ 12. A suspension bracket and a steering
+ 13. A body
+ 14. Electric schemes





11.13.2. Repair of the main brake cylinder (model without ABS)

11.13.2.1. The main brake cylinder of type АТЕ
THE GENERAL DATA

The main brake cylinder of type АТЕ

3 – a cover пополнительного a tank (with the gauge of level of a brake liquid),

4 – the directing plug for a float,

5 – пополнительный a tank,

6 – the cylinder,

7 – a sealing ring,

8 – consolidation пополнительного a tank,

9 – the lock screw,

10 – an auxiliary tube with the repair complete set of details,

11 – valves of adjustment of pressure

PERFORMANCE ORDER
1. Remove the main brake cylinder.
2. Fix the main brake cylinder in a vice with soft sponges.
3. At presence unscrew valves of adjustment of pressure from the basis of the main brake cylinder.
4. Using a screw-driver edge as the lever, remove from an end face of the main brake cylinder a sealing ring.
5. A wooden stick press the primary piston and take a lock ring from the cylinder channel.
6. Take knot of the primary piston from the cylinder channel, thus note an arrangement of washers.
7. A wooden stick press the secondary piston and in this position of the piston unscrew the lock screw from the case of the main brake cylinder.
8. Take knot of the secondary piston from the channel of the main brake cylinder. If necessary turn the main brake cylinder and knock with it about a board.
9. Clear all details of the main brake cylinder in a pure brake liquid or methyl spirit and check up their condition.
10. Check up pistons and the cylinder channel on presence of scratches and dot corrosion.
11. At deterioration of the cylinder replace the main brake cylinder in gathering.
12. Grease the cylinder channel with a thin layer of a pure brake liquid, then fix the cylinder in horizontal position in a vice with soft sponges.
13. Establish a new sealing ring on the lock screw and screw in the lock screw in the case of the main brake cylinder so that it did not act in the cylinder channel.
14. Remove stoppers from end faces of an auxiliary tube with the repair complete set of details of the main cylinder. Having pressed, move all details from a short part of a tube to the long.
15. Insert an auxiliary tube into the channel of the main brake cylinder so that the flange of a short tube was combined with an end face of the main brake cylinder.
16. Using a wooden stick, push out knot of the secondary piston in the cylinder channel.
17. Slightly screw in the lock screw, then take a wooden stick and an auxiliary tube and screw in the lock screw against the stop.
18. Fix the main brake cylinder in a vice with soft sponges in vertical position.
19. Grease the primary piston and sealing flutes with the special greasing which is a part of the repair complete set and establish on the piston a restrictive washer.
20. Arrange tubes so that the end face of a long part of a tube was combined with an internal fillet of a short part of a tube.
21. Establish on the primary piston consolidation so that working edges of consolidation have been directed to a forward part of the main brake cylinder.
22. Using the auxiliary tube established in an end face of the channel of the cylinder, insert into the cylinder a sealing ring and the piston.
23. Establish an intermediate ring on the primary piston, then, using an auxiliary tube as оправку, establish the remained consolidation.
24. Establish on the primary piston a restrictive washer, then, using a wooden stick, press the piston and establish a new lock ring in the cylinder channel.
25. Check up reliability of fastening of a lock ring in a cylinder flute.
26. Establish a new sealing ring at an end face of the main brake cylinder.
27. At presence screw in in the basis of the main brake cylinder valves of adjustment of pressure.
28. Establish the main brake cylinder.

On the main page