Opel Kadett E

1984-1991 of release

Repair and car operation



Opel Kadett E
+ 1. The maintenance instruction
+ 2. Weekly checks and service in a way
+ 3. Maintenance service
- 4. The engine
   + 4.1. Engine OHV (with a camshaft in the block of cylinders)
   + 4.2. Engines OHC
   + 4.3. Engine DOHC with 16 valves
   - 4.4. Diesel engines 16D and 16DА
      4.4.1. A technical characteristics
      4.4.2. A method of removal of the engine
      4.4.3. Engine repair
      4.4.4. Replacement of engine oil and the oil filter
      4.4.5. Check, removal, installation and adjustment of a gear belt
      + 4.4.6. A mechanism drive timing
      4.4.7. Removal and installation of a head of the block of cylinders
      4.4.8. Removal and camshaft installation
      4.4.9. Removal and installation of the oil pallet
      4.4.10. Removal and installation of the oil pump
      4.4.11. Removal and installation перепускного the valve
      4.4.12. Removal and installation of the water pump
      4.4.13. Removal, check and thermostat installation
      4.4.14. Removal and installation of pistons and rods
      4.4.15. Removal and flywheel installation
      + 4.4.16. Replacement of sealing rings
      4.4.17. Replacement of support of the power unit
      + 4.4.18. Removal of the engine from a transmission
      4.4.19. Engine and transmission division
      4.4.20. Engine repair
      4.4.21. Removal, repair and assemblage of the oil pump
      + 4.4.22. A head of the block of cylinders
      4.4.23. Check and restoration of details of the engine
      + 4.4.24. Check of elements of the engine
      4.4.25. Replacement of pushers, persistent linings and hydraulic pushers
      4.4.26. Engine assemblage.
      4.4.27. Connection of the engine with a transmission
      4.4.28. Engine and transmission installation
   + 4.5. Diesel engines of 1,7 l
+ 5. System of cooling, heating and ventilation
+ 6. Fuel and exhaust systems
+ 7. Start and gymnastics system
+ 8. Ignition system
+ 9. Coupling
+ 10. Transmissions and power shafts
+ 11. Brake system
+ 12. A suspension bracket and a steering
+ 13. A body
+ 14. Electric schemes





4.4.2. A method of removal of the engine
THE GENERAL DATA

The engine 16D

1 – the oil pallet,
2 – редукционный the valve of the oil pump,
3 – the oil filter,
4 – a pulley of a cranked shaft,
5 – a casing of a gear belt,
6 – a support of the engine,
7 – an inlet collector,
8 – a ventilating hose,
9 – a branch pipe of the thermostat,
10 – a tube of giving of fuel,
11 – a tube of return of fuel,
12 – an air inlet,
13 – a cover of a mouth for pouring of oil,
14 – probe for measurement of level of oil,
15 – vacuum наос,
16 – a fuel atomizer,
17 – a ventilating hose,
18 – the electric tyre of candles накаливания,
19 – a rod stopper,
20 – a flywheel,
21 – the fuel pump

If the decision on dismantle of the engine for carrying out of major repairs or repair of the basic knots it is necessary to spend certain preparatory measures was accepted.

It is the extremely important to plan a place in which works will be made. Undoubtedly, best place is the workshop. It is very important to have the equipped working platform, and also a place for car storage. If neither a workshop, nor the garage is not present, the equal and pure concrete or asphalted platform is required at least.

Washing of a motor compartment and the power unit before the dismantle beginning will allow to keep the tool clean and a constant working condition.

Also will be necessary the floor lift or тельфер. Be convinced that these devices have a stock on load-carrying capacity and are capable to lift the engine with a transmission. Observance of security measures here plays a paramount role, as lifting of the engine from the car – operation potentially dangerous.

If works on engine dismantle are spent by not skilled person the assistant is necessary. Consult and ask to help the persons having experience in such works. There is a set of examples of how attempt alone to execute dismantle of the engine with lifting from a motor compartment came to an end unsuccessfully.

In advance plan the actions. Before beginning works, hire or get all necessary tools and the equipment. To the adaptations providing safety at dismantle and installation of the engine, and also decrease in expenditures of labour, concern (besides the lift) a jack-cart of the sufficient load-carrying capacity, a full set of keys and оправок, wooden Pads, rags and solvent for cleaning of inevitable pools from the spilt working liquids of the engine. If the lift is hired, about it agree in advance, having performed all works in which this mechanism is not required. It will allow to save money and time.

Keep in mind that considerable time you cannot take advantage of the car. For performance of some works inaccessible in house conditions in the absence of the special equipment, it is necessary to address in a car-care centre workshop. These enterprises work under the schedule; the expedient will consult there before engine dismantle precisely to estimate expenses of time for repair and restoration of details.

Always at dismantle and installation of the power unit be very attentive. Rash actions can cause serious traumas. In advance consider the actions. Do not feel sorry on it for time, for the main thing – work without traumas.

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