Opel Kadett E

1984-1991 of release

Repair and car operation



Opel Kadett E
+ 1. The maintenance instruction
+ 2. Weekly checks and service in a way
+ 3. Maintenance service
- 4. The engine
   + 4.1. Engine OHV (with a camshaft in the block of cylinders)
   + 4.2. Engines OHC
   + 4.3. Engine DOHC with 16 valves
   - 4.4. Diesel engines 16D and 16DА
      4.4.1. A technical characteristics
      4.4.2. A method of removal of the engine
      4.4.3. Engine repair
      4.4.4. Replacement of engine oil and the oil filter
      4.4.5. Check, removal, installation and adjustment of a gear belt
      + 4.4.6. A mechanism drive timing
      4.4.7. Removal and installation of a head of the block of cylinders
      4.4.8. Removal and camshaft installation
      4.4.9. Removal and installation of the oil pallet
      4.4.10. Removal and installation of the oil pump
      4.4.11. Removal and installation перепускного the valve
      4.4.12. Removal and installation of the water pump
      4.4.13. Removal, check and thermostat installation
      4.4.14. Removal and installation of pistons and rods
      4.4.15. Removal and flywheel installation
      + 4.4.16. Replacement of sealing rings
      4.4.17. Replacement of support of the power unit
      + 4.4.18. Removal of the engine from a transmission
      4.4.19. Engine and transmission division
      4.4.20. Engine repair
      4.4.21. Removal, repair and assemblage of the oil pump
      - 4.4.22. A head of the block of cylinders
         4.4.22.1. Repair of a head of the block of cylinders
         4.4.22.2. Check of a head of the block of cylinders
         4.4.22.3. Clearing of a head of the block of cylinders and pistons of a deposit
      4.4.23. Check and restoration of details of the engine
      + 4.4.24. Check of elements of the engine
      4.4.25. Replacement of pushers, persistent linings and hydraulic pushers
      4.4.26. Engine assemblage.
      4.4.27. Connection of the engine with a transmission
      4.4.28. Engine and transmission installation
   + 4.5. Diesel engines of 1,7 l
+ 5. System of cooling, heating and ventilation
+ 6. Fuel and exhaust systems
+ 7. Start and gymnastics system
+ 8. Ignition system
+ 9. Coupling
+ 10. Transmissions and power shafts
+ 11. Brake system
+ 12. A suspension bracket and a steering
+ 13. A body
+ 14. Electric schemes

4.4.22. A head of the block of cylinders

4.4.22.1. Repair of a head of the block of cylinders
THE GENERAL DATA

The prevention

At dismantling of a head of the block of cylinders it is necessary to use the special adaptation for compression клапанных springs. At assemblage of a head of the block of cylinders it is necessary to use new маслоотражательные caps.


Dismantling

PERFORMANCE ORDER
1. Remove fuel atomizers and candles накаливания.
2. Using the adaptation for compression of a spring of the valve, compress each spring and remove crackers from a valve end face (it is shown by arrows).
3. Remove a spring plate, a spring and the mechanism of turn of the valve. Take the valve.
4. Take маслоотражательный a cap from the top part of the directing plug.
5. Take the valve through the combustion chamber. Each valve store in a separate polyethylene package together with a spring plate, a spring, the bottom plate of a spring and crackers for their further installation on the places.
6. Beat out вихрекамеры through apertures of fuel atomizers.
7. If necessary beat out изоляционные tubes of fuel atomizers with the help выколотки in diameter 10 mm.
8. In a head of cylinders is available редукционный the valve of pressure of oil (it is specified by an arrow). For valve replacement address to the expert.
9. Carefully clear and examine a head of cylinders and all its elements.

Assemblage

PERFORMANCE ORDER
1. Establish on places vortical chambers. On the other hand heads (it is specified by an arrow) insert new sealing rings изоляционных tubes and hammer изоляционные tubes.
2. Grease cores of valves with engine oil and establish valves in directing plug.
3. Establish the rotary mechanism of the valve.
4. Establish new маслоотражаткельные caps.
5. Establish springs of valves (drawing at the left) and plates of springs (drawing on the right).
6. The special adaptation compress клапанную a spring, establish crackers in dredging of a core of the valve and grease them. Remove the adaptation for spring compression. Repeat this operation on other valves.


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