Opel Kadett E

1984-1991 of release

Repair and car operation



Opel Kadett E
+ 1. The maintenance instruction
+ 2. Weekly checks and service in a way
+ 3. Maintenance service
- 4. The engine
   + 4.1. Engine OHV (with a camshaft in the block of cylinders)
   + 4.2. Engines OHC
   + 4.3. Engine DOHC with 16 valves
   - 4.4. Diesel engines 16D and 16DА
      4.4.1. A technical characteristics
      4.4.2. A method of removal of the engine
      4.4.3. Engine repair
      4.4.4. Replacement of engine oil and the oil filter
      4.4.5. Check, removal, installation and adjustment of a gear belt
      + 4.4.6. A mechanism drive timing
      4.4.7. Removal and installation of a head of the block of cylinders
      4.4.8. Removal and camshaft installation
      4.4.9. Removal and installation of the oil pallet
      4.4.10. Removal and installation of the oil pump
      4.4.11. Removal and installation перепускного the valve
      4.4.12. Removal and installation of the water pump
      4.4.13. Removal, check and thermostat installation
      4.4.14. Removal and installation of pistons and rods
      4.4.15. Removal and flywheel installation
      + 4.4.16. Replacement of sealing rings
      4.4.17. Replacement of support of the power unit
      - 4.4.18. Removal of the engine from a transmission
         4.4.18.1. Recommendations about engine removal
      4.4.19. Engine and transmission division
      4.4.20. Engine repair
      4.4.21. Removal, repair and assemblage of the oil pump
      + 4.4.22. A head of the block of cylinders
      4.4.23. Check and restoration of details of the engine
      + 4.4.24. Check of elements of the engine
      4.4.25. Replacement of pushers, persistent linings and hydraulic pushers
      4.4.26. Engine assemblage.
      4.4.27. Connection of the engine with a transmission
      4.4.28. Engine and transmission installation
   + 4.5. Diesel engines of 1,7 l
+ 5. System of cooling, heating and ventilation
+ 6. Fuel and exhaust systems
+ 7. Start and gymnastics system
+ 8. Ignition system
+ 9. Coupling
+ 10. Transmissions and power shafts
+ 11. Brake system
+ 12. A suspension bracket and a steering
+ 13. A body
+ 14. Electric schemes





4.4.18. Removal of the engine from a transmission
THE GENERAL DATA

The gauge of temperature of a cooling liquid

The wire (it is specified by an arrow) gauge of temperature of a cooling liquid is located near to a thermostat casing.

PERFORMANCE ORDER
1. Remove a wire of weight from the accumulator.
2. Remove a cowl.
3. Remove the air filter and an air inlet.
4. Disconnect an electric socket of the switch of a control lamp of pressure of oil, the generator, the gauge of temperature, the electromagnetic valve of system of idling (on the fuel pump), the electric tyre of candles накаливания, the switch of lanterns of a backing (it is specified by an arrow), a thermoswitch of the fan of a radiator.
5. Merge cooling liquid.
6. Remove the bottom and top hoses of a radiator. Disconnect a hose of a heater and a hose of a cooling liquid from a tube of a cooling liquid.
7. In engines with an automatic transmission disconnect radiator tubes трансмиссионной liquids.
8. It is recommended to remove a radiator and the radiator fan not to damage them during engine removal.
9. Remove tubes of giving and fuel return.
10. Disconnect from the fuel pump a cable of an accelerator and a cable of system of start of the cold engine.
11. On models with a mechanical transmission disconnect a cable of coupling from the squeezing lever.
12. On models with a mechanical transmission disconnect the gear change mechanism.
13. On engines with an automatic transmission disconnect a cable of a gear change and a cable of compulsory inclusion of a hill-climbing gear.
14. Disconnect a cable of a drive of a speedometer.
15. Disconnect wires from a starter (And – a feeding wire of a starter, In – a wire of a control system of a starter).
16. Disconnect flexible connection of a reception exhaust pipe.
17. Disconnect an arm and remove a reception exhaust pipe.
18. Disconnect fuel hoses from a cover of a gear belt.
19. Remove the pump of system of the amplifier of a steering.
20. Disconnect a tube of the servo-driver of brakes from the vacuum pump.
21. Lift and fix a forward part of the car. Remove forward wheels.
22. Disconnect bottom spherical шарнирные connections of a forward suspension bracket.
23. Disconnect power shafts from a transmission.
24. Disconnect the tyre of grounding from a back cover of a transmission (fastening of the tyre of grounding is shown by an arrow).
25. Fix the engine on the lift.
26. Unscrew bolts of an arm of the right support of the engine.
27. Remove arms of other support of the engine and a transmission.
28. If necessary remove the oil filter and a pulley of a cranked shaft.
29. Lower the engine and a transmission downwards from a motor compartment.

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