Opel Kadett E

1984-1991 of release

Repair and car operation



Opel Kadett E
+ 1. The maintenance instruction
+ 2. Weekly checks and service in a way
+ 3. Maintenance service
- 4. The engine
   + 4.1. Engine OHV (with a camshaft in the block of cylinders)
   + 4.2. Engines OHC
   + 4.3. Engine DOHC with 16 valves
   - 4.4. Diesel engines 16D and 16DА
      4.4.1. A technical characteristics
      4.4.2. A method of removal of the engine
      4.4.3. Engine repair
      4.4.4. Replacement of engine oil and the oil filter
      4.4.5. Check, removal, installation and adjustment of a gear belt
      + 4.4.6. A mechanism drive timing
      4.4.7. Removal and installation of a head of the block of cylinders
      4.4.8. Removal and camshaft installation
      4.4.9. Removal and installation of the oil pallet
      4.4.10. Removal and installation of the oil pump
      4.4.11. Removal and installation перепускного the valve
      4.4.12. Removal and installation of the water pump
      4.4.13. Removal, check and thermostat installation
      4.4.14. Removal and installation of pistons and rods
      4.4.15. Removal and flywheel installation
      + 4.4.16. Replacement of sealing rings
      4.4.17. Replacement of support of the power unit
      + 4.4.18. Removal of the engine from a transmission
      4.4.19. Engine and transmission division
      4.4.20. Engine repair
      4.4.21. Removal, repair and assemblage of the oil pump
      + 4.4.22. A head of the block of cylinders
      4.4.23. Check and restoration of details of the engine
      + 4.4.24. Check of elements of the engine
      4.4.25. Replacement of pushers, persistent linings and hydraulic pushers
      4.4.26. Engine assemblage.
      4.4.27. Connection of the engine with a transmission
      4.4.28. Engine and transmission installation
   + 4.5. Diesel engines of 1,7 l
+ 5. System of cooling, heating and ventilation
+ 6. Fuel and exhaust systems
+ 7. Start and gymnastics system
+ 8. Ignition system
+ 9. Coupling
+ 10. Transmissions and power shafts
+ 11. Brake system
+ 12. A suspension bracket and a steering
+ 13. A body
+ 14. Electric schemes





4.4.5. Check, removal, installation and adjustment of a gear belt
THE GENERAL DATA

The prevention

Necessarily replace the damaged gear belt.


Besides a camshaft pulley the gear belt rotates also pulleys of water and fuel pumps.

Check

Subsection 3.2.3.3.8 see.

Removal

PERFORMANCE ORDER
1. Remove casings of a gear belt and a pulley of a cranked shaft.
2. Remove a wire of weight from the accumulator.
3. In the bottom part картера transmissions uncover a flywheel and coupling.
4. To establish the piston №1 in ВМТ, turn a cranked shaft clockwise and combine an adjusting label on a pulley of the fuel pump with the corresponding index on a pump arm.
5. Check up, that the adjusting label () a flywheel has been combined with the index () on картере couplings.
6. Remove the vacuum pump and block a camshaft by means of the special tool (КМ-537). If you do not have this tool or he cannot be established, make marks in a pulley of a camshaft and a back casing of a gear belt.
7. Loosen the bolts of fastening of the water pump (are specified by arrows) and turn the pump to weaken a tension газораспределительного a belt.
8. Remove a forward support of the engine.
9. Make on a belt a label specifying a direction of its rotation.
10. Remove a gear belt.

Installation

PERFORMANCE ORDER
1. Put on a belt pulleys. Check up, that the piston of the first cylinder was in ВМТ, and adjusting labels of pulleys of the fuel pump and a flywheel have been combined with corresponding indexes.
2. Turn the water pump to pull a gear belt, and tighten bolts of fastening of the pump.
3. Remove the tool for blocking of a camshaft and establish a pulley of a cranked shaft.

Tension adjustment

Subsection 3.2.3.3.8 see.

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