Opel Kadett E

1984-1991 of release

Repair and car operation



Opel Kadett E
+ 1. The maintenance instruction
+ 2. Weekly checks and service in a way
+ 3. Maintenance service
- 4. The engine
   + 4.1. Engine OHV (with a camshaft in the block of cylinders)
   + 4.2. Engines OHC
   + 4.3. Engine DOHC with 16 valves
   - 4.4. Diesel engines 16D and 16DА
      4.4.1. A technical characteristics
      4.4.2. A method of removal of the engine
      4.4.3. Engine repair
      4.4.4. Replacement of engine oil and the oil filter
      4.4.5. Check, removal, installation and adjustment of a gear belt
      + 4.4.6. A mechanism drive timing
      4.4.7. Removal and installation of a head of the block of cylinders
      4.4.8. Removal and camshaft installation
      4.4.9. Removal and installation of the oil pallet
      4.4.10. Removal and installation of the oil pump
      4.4.11. Removal and installation перепускного the valve
      4.4.12. Removal and installation of the water pump
      4.4.13. Removal, check and thermostat installation
      4.4.14. Removal and installation of pistons and rods
      4.4.15. Removal and flywheel installation
      + 4.4.16. Replacement of sealing rings
      4.4.17. Replacement of support of the power unit
      + 4.4.18. Removal of the engine from a transmission
      4.4.19. Engine and transmission division
      4.4.20. Engine repair
      4.4.21. Removal, repair and assemblage of the oil pump
      + 4.4.22. A head of the block of cylinders
      4.4.23. Check and restoration of details of the engine
      + 4.4.24. Check of elements of the engine
      4.4.25. Replacement of pushers, persistent linings and hydraulic pushers
      4.4.26. Engine assemblage.
      4.4.27. Connection of the engine with a transmission
      4.4.28. Engine and transmission installation
   + 4.5. Diesel engines of 1,7 l
+ 5. System of cooling, heating and ventilation
+ 6. Fuel and exhaust systems
+ 7. Start and gymnastics system
+ 8. Ignition system
+ 9. Coupling
+ 10. Transmissions and power shafts
+ 11. Brake system
+ 12. A suspension bracket and a steering
+ 13. A body
+ 14. Electric schemes





4.4.26. Engine assemblage CRANKED SHAFT AND RADICAL BEARINGS

PERFORMANCE ORDER
1. Clear oil channels in картере the engine and in cranked to a shaft.
2. Clear nests of loose leaves in the block of cylinders and loose leaves.
3. Establish the top loose leaves, having combined apertures for greasing.
4. Oil loose leaves and establish a cranked shaft.
5. Clear nests of loose leaves in covers of radical bearings.
6. Grease loose leaves in covers and establish all covers, except the back. Check up, that covers have been established in the necessary order.
7. Grease with hermetic (GM 1504200) interfaced surfaces of a back cover.
8. Put a hermetic layer (GM 1503294) in the flutes located along the edges of a back cover.
9. Establish a back cover and squeeze out additional quantity of hermetic in flutes.
10. Insert bolts and tighten their demanded moment. Check up, that the forward cover did not act forward, connection of a forward cover and the block of cylinders (it is specified by arrows) should be at one level.
11. Check up, that the cranked shaft rotated freely. Measure axial люфт a cranked shaft.

PISTON RINGS

Establish piston rings, using a little measuring probeов. After you have established rings, arrange their locks so that they have been displaced on 180 rather each other.

PISTONS AND RODS

PERFORMANCE ORDER
1. Collect pistons and rods.
2. Clear loose leaves and nests of loose leaves.
3. Establish loose leaves.
4. Compress piston rings and establish the piston in the cylinder.
5. Grease necks шатунных bearings and establish a rod on a neck.
6. Establish covers of rods.
7. Tighten nuts of covers of rods.
8. Do similar actions with other pistons.
9. Check up, that the cranked shaft rotated freely.

THE OIL PUMP AND THE OIL PALLET

PERFORMANCE ORDER
1. Oil a sealing ring of a cranked shaft and establish the oil pump, using a new lining.
2. Tighten bolts of the oil pump.
3. Establish маслозаборный a branch pipe, using a new sealing ring (it is specified by an arrow).
4. Tighten fixing bolts of a flange маслозаборного a branch pipe (are specified by arrows).
5. Tighten a fixing bolt маслозаборного a branch pipe (it is specified by an arrow).
6. Put hermetic (GM 1503294) on interfaced surfaces of a cover of the back radical bearing and the block of cylinders and interfaced surfaces of the oil pump and the block of cylinders.
7. Establish a new lining of the pallet and establish the pallet. Insert and tighten bolts the demanded moment.

BACK SEALING RING OF THE CRANKED SHAFT AND FLYWHEEL


Bolt for flywheel blocking


PERFORMANCE ORDER
1. Grease a new sealing ring and establish it in a groove, using plastic оправку.
2. Put on a flywheel, having combined apertures under a bolt with a fillet. Put герметизирующий structure on bolts of fastening of a flywheel. Stop a flywheel, insert and tighten bolts.

CHOICE OF THE LINING OF THE HEAD OF THE BLOCK OF CYLINDERS

Height measurement выступания pistons


The thickness of a lining of a head of the block of cylinders depends on height of an acting part of the piston.

Establishing pistons by turns in ВМТ, measure their ledges by means of the indicator of hour type. Being guided by the data resulted in subsection 4.4.1, choose a head lining.

HEAD OF CYLINDERS

PERFORMANCE ORDER
1. Establish a new lining of a head of the block of cylinders.
2. Inscription OBEN/TOP on a lining surface should be directed upwards.
3. Establish a head on the block of cylinders.
4. Put hermetic on interfaced surfaces of the case of a camshaft and a head of the block of cylinders and establish the case on a head.
5. Insert and tighten new bolts of a head of the block of cylinders.

GEAR BELT

PERFORMANCE ORDER
1. Establish a casing of the thermostat and the thermostat.
2. Establish a new sealing ring (it is specified by an arrow) thermostat.
3. Затягните bolts of fastening of a casing of the thermostat.
4. Establish a pulley of a cranked shaft.
5. Insert and tighten the demanded moment a bolt of fastening of a pulley.
6. Establish the water pump.
7. Establish an intermediate pulley of a gear belt.
8. Establish an arm of the fuel pump and the pump. Establish a pump pulley.
9. Establish a pulley of a camshaft and insert a new bolt.
10. Adjust газораспределение and a tension of a gear belt.
11. Establish a tube probeа for measurement of level of oil.
12. Establish the big tube of a cooling liquid (it is specified by arrows).
13. Establish a ventilating hose.
14. Establish the vacuum pump, a cover of the case of a camshaft, a cover of a gear belt, coupling and collectors.

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