Opel Kadett E

1984-1991 of release

Repair and car operation



Opel Kadett E
+ 1. The maintenance instruction
+ 2. Weekly checks and service in a way
+ 3. Maintenance service
- 4. The engine
   + 4.1. Engine OHV (with a camshaft in the block of cylinders)
   + 4.2. Engines OHC
   + 4.3. Engine DOHC with 16 valves
   - 4.4. Diesel engines 16D and 16DА
      4.4.1. A technical characteristics
      4.4.2. A method of removal of the engine
      4.4.3. Engine repair
      4.4.4. Replacement of engine oil and the oil filter
      4.4.5. Check, removal, installation and adjustment of a gear belt
      + 4.4.6. A mechanism drive timing
      4.4.7. Removal and installation of a head of the block of cylinders
      4.4.8. Removal and camshaft installation
      4.4.9. Removal and installation of the oil pallet
      4.4.10. Removal and installation of the oil pump
      4.4.11. Removal and installation перепускного the valve
      4.4.12. Removal and installation of the water pump
      4.4.13. Removal, check and thermostat installation
      4.4.14. Removal and installation of pistons and rods
      4.4.15. Removal and flywheel installation
      + 4.4.16. Replacement of sealing rings
      4.4.17. Replacement of support of the power unit
      - 4.4.18. Removal of the engine from a transmission
         4.4.18.1. Recommendations about engine removal
      4.4.19. Engine and transmission division
      4.4.20. Engine repair
      4.4.21. Removal, repair and assemblage of the oil pump
      + 4.4.22. A head of the block of cylinders
      4.4.23. Check and restoration of details of the engine
      + 4.4.24. Check of elements of the engine
      4.4.25. Replacement of pushers, persistent linings and hydraulic pushers
      4.4.26. Engine assemblage.
      4.4.27. Connection of the engine with a transmission
      4.4.28. Engine and transmission installation
   + 4.5. Diesel engines of 1,7 l
+ 5. System of cooling, heating and ventilation
+ 6. Fuel and exhaust systems
+ 7. Start and gymnastics system
+ 8. Ignition system
+ 9. Coupling
+ 10. Transmissions and power shafts
+ 11. Brake system
+ 12. A suspension bracket and a steering
+ 13. A body
+ 14. Electric schemes





4.4.18.1. Recommendations about engine removal
THE GENERAL DATA

The prevention

Before engine removal read all section on engine removal.


If you have decided to remove the engine for repair some preparations should be made.

Extremely the great value has a choice of a place of work for maintenance of space for service and storage of spare parts. It is desirable to do it at autostation or in garage with an equal horizontal floor with a pure firm covering.

Before engine removal wash up the engine and a motor compartment. For engine removal the load-lifting mechanism allowing safely to lift the power unit is required.

If you remove the engine for the first time, it is necessary to invite the skilled expert. Besides, there are many cases when one person cannot execute simultaneously all actions at engine removal.

Before carrying engine out repairs, remove following auxiliary elements:

 – The generator and приводной a belt;
 – Inlet and final collectors;
 – A gear belt;
 – The water pump and the thermostat;
 – The fuel pump and a pump arm;
 – The vacuum pump;
 – Coupling;
 – Fuel atomizers;
 – Candles накаливания;
 – The oil filter;
 – The block recycling final gases;
 – probe for measurement of level of oil, a tube probeа and a cable arm.

 Fixing bolts of a tube probeа and a cable arm

Fixing bolts of a tube probeа and a cable arm are specified by arrows.

Bolts, fastening the big pipe of a cooling liquid


Bolts, fastening the big pipe of a cooling liquid, are specified by arrows.

Remove the big tube of a cooling liquid and a hose connecting a tube with the water pump.

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