Opel Kadett E

1984-1991 of release

Repair and car operation



Opel Kadett E
+ 1. The maintenance instruction
+ 2. Weekly checks and service in a way
+ 3. Maintenance service
- 4. The engine
   + 4.1. Engine OHV (with a camshaft in the block of cylinders)
   + 4.2. Engines OHC
   + 4.3. Engine DOHC with 16 valves
   - 4.4. Diesel engines 16D and 16DА
      4.4.1. A technical characteristics
      4.4.2. A method of removal of the engine
      4.4.3. Engine repair
      4.4.4. Replacement of engine oil and the oil filter
      4.4.5. Check, removal, installation and adjustment of a gear belt
      - 4.4.6. A mechanism drive timing
         4.4.6.1. Engines 16D and 16DA (till May 1989)
         4.4.6.2. Engines 16DA (release since May 1989)
      4.4.7. Removal and installation of a head of the block of cylinders
      4.4.8. Removal and camshaft installation
      4.4.9. Removal and installation of the oil pallet
      4.4.10. Removal and installation of the oil pump
      4.4.11. Removal and installation перепускного the valve
      4.4.12. Removal and installation of the water pump
      4.4.13. Removal, check and thermostat installation
      4.4.14. Removal and installation of pistons and rods
      4.4.15. Removal and flywheel installation
      + 4.4.16. Replacement of sealing rings
      4.4.17. Replacement of support of the power unit
      + 4.4.18. Removal of the engine from a transmission
      4.4.19. Engine and transmission division
      4.4.20. Engine repair
      4.4.21. Removal, repair and assemblage of the oil pump
      + 4.4.22. A head of the block of cylinders
      4.4.23. Check and restoration of details of the engine
      + 4.4.24. Check of elements of the engine
      4.4.25. Replacement of pushers, persistent linings and hydraulic pushers
      4.4.26. Engine assemblage.
      4.4.27. Connection of the engine with a transmission
      4.4.28. Engine and transmission installation
   + 4.5. Diesel engines of 1,7 l
+ 5. System of cooling, heating and ventilation
+ 6. Fuel and exhaust systems
+ 7. Start and gymnastics system
+ 8. Ignition system
+ 9. Coupling
+ 10. Transmissions and power shafts
+ 11. Brake system
+ 12. A suspension bracket and a steering
+ 13. A body
+ 14. Electric schemes





4.4.6.2. Engines 16DA (release since May 1989)
THE GENERAL DATA

Use циферблатного a measuring instrument


Check and adjustment timing in these models is carried out with the help циферблатного a measuring instrument.

Before spending measurements, it is necessary to adjust a tension of a gear belt precisely.

Besides a measuring instrument, tool KM-661-2 is required to you. It is the special plate intended for fastening of a measuring instrument over a camshaft (fig. in subsection 4.4.6.1 item 3 see). You can make the similar tool.

Tool KM-661-2

1 – a wrench,

2 – the arm of a lock bolt welded on a basic plate,

3 – a lock bolt,

4 – the basic plate fixed by bolts of a cover of a head of the block of cylinders

The additional tool KM-661-2 intended for exact adjustment of position of a camshaft is required to you also. The tool consists of a plate fixed over a camshaft, a wrench established on flat cuts of a shaft, and the lock bolt allowing smoothly to move the handle of a wrench.

Check

PERFORMANCE ORDER
1. Establish the piston of the first cylinder in ВМТ and turn a cranked shaft on 90 back. Establish a measuring instrument on a basic plate over the second, from outside a pulley, a camshaft cam (a cam of the inlet valve of the first cylinder). The measuring instrument head should rest against the basic circle of a cam.
2. Establish an arrow of a measuring instrument on a zero.
3. Accurately shift a measuring instrument together with a basic plate on 10 mm towards the top part of a cam. Establish the piston of the first cylinder in ВМТ. Measuring instrument indications should make 0,550,03 mm. If it so, газораспределение is adjusted correctly.

Adjustment

PERFORMANCE ORDER
1. Loosen the a bolt of fastening of a pulley of a camshaft also turn a shaft so that measuring instrument indications have made 0,80 mm.
2. Establish tool KM-661-2 and by means of a lock bolt adjust indications to 0,60–0,64 mm. Remove the tool and tighten a bolt of fastening of a pulley.
3. Turn a cranked shaft on two complete revolutions, again establish a basic plate and a measuring instrument and inspect. If necessary spend repeated adjustment.

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