| The general information |
| Gear change box |
| Type | 5-step, or 5 ÷ 2-step (with an additional 2-step reducer), synchronised
|
| Type трансмиссионного oils | GL-5
|
| Volume трансмиссионного oils, l |
| Models without an additional 2-step reducer | 3.5
|
| Models with an additional 2-step reducer | 4.0
|
| Transfer relations |
| 1st transfer | 3.454:1
|
| 2nd transfer | 2.062:1
|
| 3rd transfer | 1.448:1
|
| 4th transfer | 1.088:1
|
| 5th transfer | 0.825:1
|
| Reverse gear | 3.333:1
|
| Transfer relations of an additional two-level reducer (at a corresponding complete set) |
| Raising mode | 1.000:1
|
| Lowering mode |
|
| 1.447:1
|
|
| 1.196:1
|
| The main transfer of a drive of forward wheels |
| Type | Гипоидная
|
| The transfer relation |
| L models 2.0 | 3.900:1
|
| L models 2.5 |
|
| Legacy | 3.700:1
|
| Outback | 3.900:1
|
| Distributing box |
| Type | Геликоидальная
|
| The transfer relation | 1.100:1
|
| The main transfer of a drive of back wheels |
| Type | Гипоидная
|
| The transfer relation |
| L models 2.0 | 3.900:1
|
| L models 2.5 |
|
| Legacy | 3.700:1
|
| Outback | 3900:1
|
| Forward differential |
| Type of gear wheels | Conic, прямозубые
|
| Quantity of gear wheels |
| The lateral | 2
|
| Satellites | 2
|
| Interaxal differential |
| Type | With вязкостной муфтой
|
| Type of gear wheels | Conic, прямозубые
|
| Quantity of gear wheels |
| The lateral | 2
|
| Satellites | 2
|
| Adjusting parametres |
|
|
Adjusting data is resulted also in the text of the Head. |
|
| Assemblage РКПП |
|
| Gearing backlash гипоидной a leading gear wheel, mm |
| Rating value | 0.13 ÷ 0.18
|
| The list of let out adjusting washers |
| № details
322295 АА031
322295 АА071
322295 АА041
322295 АА081
322295 АА051
322295 АА091
322295 АА061
322295 АА101 | Thickness
0.150
0.250
0.175
0.275
0.200
0.300
0.225
0.500
|
| The list of let out back plates of a primary shaft |
| The size "And", mm | № details
| Marks
|
| 4.00 ÷ 4.13 | 32294АА041
| 1
|
| 3.87 ÷ 3.99 | 32294АА051
| 2
|
| Backlash between a lock ring and a persistent washer, mm |
| Rating value | 0.05 ÷ 0.35
|
| The list of let out lock rings (external-19) |
|
| № details | Thickness, mm
|
| 031319000 | 1.50
|
| 805019010 | 1.72
|
| Adjustment of the holder of an entrance shaft |
| The size «D», mm
52.50 ÷ 53.11
52.00 ÷ 52.49
51.26 ÷ 51.99 | Quantity of washers
—
1
2
|
| Assemblage of a leading gear wheel |
|
| Pretightness of the persistent bearing, Nanometer |
| Rating value | 0.3 ÷ 0.8
|
| The list of let out adjusting washers |
| № details | Thickness, mm
|
| Washer № 1 |
| 803025051 | 3.925 |
| 803025052 | 3.950 |
| 803025053 | 4.975 |
| 803025054 | 4.000 |
| 803025055 | 4.025 |
| 803025056 | 4.050 |
| 803025057 | 4.075 |
| Washer № 2 |
| 803025059 | 3.850 |
| 803025054 | 4.000 |
| 803025058 | 4.150 |
| The resistance moment проворачиванию the ball bearing of a leading gear wheel, Nanometer | 0.1 ÷ 1.5
|
| Assemblage of an entrance shaft |
| Backlash between a lock ring (external-28) and the ball bearing, mm |
| Rating value | 0 ÷ 0.12
|
| The list of let out lock rings |
| № details | Thickness, mm
|
| 805028050 | 2.48
|
| 805028060 | 2.56
|
| 805028070 | 2.64
|
| Backlash between a lock ring (external-68) and the ball bearing, mm |
| Rating value | 0 ÷ 0.12
|
| The list of let out lock rings |
| № details | Thickness, mm
|
| 805168020 | 1.84
|
| 805168030 | 1.92
|
| 805168040 | 2.00
|
| Assemblage of a primary shaft |
| Backlash between a lock ring (external-25) and a synchronizer nave, mm |
| Rating value | 0.060 ÷ 0.100
|
| The list of let out lock rings |
| № details the Thickness, mm
805025051 — 2.42
805025055 — 2.62
805025052 — 2.47
805025056 — 2.67
805025053 — 2.52
805025057 — 2.72
805025054 — 2.57
805025058 — 2.37 |
|
| Intermediate gear wheel of a reverse gear |
| Backlash between a gear wheel and the left wall картера transmissions, mm |
| Before lever installation |
| Rating value | 6.0 ÷ 7.5
|
| The list of let out levers of switching |
| № details | Marks
| Remarks
|
| 32820АА070 | 7
| Further from a wall
|
| 32820АА080 | 8
| Face value
|
| 32820АА090 | 9
| More close to a wall
|
| After lever installation |
| Rating value | 0 ÷ 0.5
|
| The list of let out washers |
| № details
803020151
803020154
803020152
803020155
803020153
| Thickness, mm
0.4
1.9
1.1
2.3
1.5
|
| Plugs of switching with rods |
|
|
Plugs steal up so that connecting муфта and a conducted gear wheel of a reverse gear have appeared on the centre of the synchronising mechanisms. |
|
| Axial люфт rods, mm |
| AND: | 1-2 ÷ 3-4 0.4 ÷ 1.4
|
| IN: | 3-4 ÷ 5 0.5 ÷ 1.3
|
| The list of let out plugs |
| Distributing box |
| Adjustment of neutral position |
|
| The list of let out adjusting washers |
| № details | Thickness, mm
|
| 32190АА000
32190АА010 | 0.15
0.30
|
| Lengthening assemblage |
| Backlash between a persistent washer (50 х 61 х t) and an external holder of the conic roller bearing, mm |
| Rating value | 0.2 ÷ 0.3 mm (in a tightness)
|
| The list of let out persistent washers |
|
| № details | Thickness, mm
|
| 803050060 | 0.50
|
| 803050061 | 0.55
|
| 803050062 | 0.60
|
| 803050063 | 0.65
|
| 803050064 | 0.70
|
| 803050065 | 0.75
|
| 803050066 | 0.80
|
| 803050067 | 0.85
|
| 803050068 | 0.90
|
| 803050069 | 0.95
|
| 803050070 | 1.00
|
| 803050071 | 1.05
|
| 803050072 | 1.10
|
| 803050073 | 1.15
|
| 803050074 | 1.20
|
| 803050075 | 1.25
|
| 803050076 | 1.30
|
| 803050077 | 1.35
|
| 803050078 | 1.40
|
| 803050079 | 1.45
|
| Backlash between a persistent washer and interaxal differential, mm |
| Rating value | 0.15 ÷ 0.35 mm (T)
|
| The list of let out persistent washers |
|
| № details | Thickness, mm
|
| 803036050 | 0.9
|
| 803036054 | 1.0
|
| 803036051 | 1.1
|
| 803036055 | 1.2
|
| 803036052 | 1.3
|
| 803036056 | 1.4
|
| 803036053 | 1.5
|
| 803036057 | 1.6
|
| 803036058 | 1.7
|
| Forward differential |
| Люфт gearings of lateral gear wheels with satellites, mm |
| Rating value | 0.13 ÷ 0.18
|
| The list let out washers (38.1 х 50 х t) |
|
| № details
803038021
803038023
803038022 | Thickness, mm
0.925 ÷ 0.950
1.025 ÷ 1.050
0.975 ÷ 1.000
|
| Backlash between an axis of satellites and a power shaft, mm |
| Rating value | 0 ÷ 0.2
|
| The list of let out lock rings (external-28) |
|
| № details | Thickness, mm
|
| 805028011
805028012 | 1.05
1.20
|
| Leading gear wheel of the distributing mechanism |
| Backlash between a lock ring (external-30) and the ball bearing |
| Rating value | 0.01 ÷ 0.15
|
| The list of let out lock rings |
|
| № details | Thickness, mm
|
| 805030041 | 1.53
|
| 805030042 | 1.65
|
| 805030043 | 1.77
|
| Efforts of a tightening of carving connections, Nanometer |
|
|
Efforts of a tightening of carving connections are resulted also in the text of the Head and on сопр. Illustrations. |
|
| Bolts of fastening of transmission to демпферу dynamic fluctuations | 35
|
| Bolts of fastening of a back cross-section beam of transmission | 70
|
| Bolts of fastening of a forward cross-section beam of transmission | 140
|
| Bolts/nuts of fastening of the central beam of transmission | 70
|
| Bolts/nuts of fastening of a pillow of a back support of a suspension bracket of transmission | 35
|
| Bolts of fastening of the terminator раскачиваний the power unit |
| From outside the engine | 50
|
| From outside bodies | 58
|
| Bolts/nuts of fastening of transmission to the engine | 50
|
| The plug of the tyre of grounding of transmission | 13
|
| Drain stopper картера РКПП | 44
|
| The gauge-switch of fires of a backing | 24.5
|
| Nuts of fastening of gauge-switch "HI/LO" (box with a two-level reducer) | 24.5
|
| The gauge of speed of the car (VSS) | 5.9
|
| Bolt of fastening of directing giving of oil to картеру a distributing box | 6.4
|
| The gauge-switch of neutral position РКПП | 10
|
| Fastening bolts картера a distributing box to картеру transmissions | 25
|
| Bolts of fastening of the case of lengthening to картеру a distributing box | 40
|
| Bolts of fastening of an arm of the mechanism of switching | 25
|
| Bolts of fastening of the ball bearing of a leading gear wheel of the distributing mechanism | 26
|
| Bolts of fastening of a sleeve of the mechanism of blocking of inclusion of a reverse gear | 6.4
|
| Заглушка nests of landing of a lock ball of the mechanism of blocking of inclusion of a reverse gear | 10
|
| Bolts of fastening of the holder of an entrance shaft (box with a two-level reducer) | 20
|
| The gauge-switch of activation of a lowering mode (box with a two-level reducer) | 25
|
| Bolt of a plug of switching of modes HI/LO (boxes with a two-level reducer) | 15.7
|
| Coupling bolts картера РКПП with a two-level reducer | 25
|
| Counternut of a primary shaft of transmission | 118
|
| Counternut of a secondary shaft | 118
|
| Counternut of a leading gear wheel | 265
|
| Bolts of fastening of lock plates of holders of forward power shafts in a differential box | 25
|
| Fastening bolts корончатой a conducted gear wheel of forward differential | 62
|
| Bolts of fastening of a plate of the basis of the lever of a gear change | 7.5
|
| Nut of fastening of a rod of a gear change to the gear change lever | 12
|
| Nut of fastening of a rod of a gear change to the hinge | 18
|
| Bolts of fastening of a rubber support of the mechanism of a gear change | 18
|
| Nut of an arm of the mechanism of a gear change | 18
|
| Stoppers of control balls of rods of plugs of a gear change | 19.6
|