Subaru Legacy/Outback

1999-2003 of release

Repair and car operation



Subaru Legasi, Autbek
+ Cars Subaru Legacy, Outback
+ The operation manual
+ Routine maintenance
+ The engine
+ Systems of cooling, heating
+ The power supply system and release
+ Engine electric equipment
- Manual box and differential
   Specifications
   The mechanism of blocking of inclusion of a reverse gear - the device and a functioning principle
   Interaxal differential - the device and a functioning principle
   Removal and installation трансмиссионной assemblages
   Check of a condition and replacement of elements of support of a suspension bracket трансмиссионной assemblages
   Check of a condition and epiploon replacement
   Removal, installation and check of a condition of gauges-switches
   Removal, installation and check of a condition of the gauge of speed (VSS)
   Preparation for performance of major repairs РКПП
   Removal, service and installation of a distributing box and transmission lengthening
   Removal, service and installation of a leading gear wheel of the distributing mechanism
   Removal, service and installation of a conducted gear wheel of the distributing mechanism
   Removal, service and installation of interaxal differential
   Removal, service, installation and adjustment of assemblage of the mechanism of blocking of inclusion of a reverse gear
   Removal, installation and condition check картера трансмиссионной assemblages
   Removal, service, installation and adjustment of primary shaft РКПП
   Removal, service and installation of entrance shaft РКПП (models with an additional two-level reducer)
   Removal, service and installation of assemblage of a shaft of a leading gear wheel of the main transfer of a drive of forward wheels
   Removal, service, installation and adjustment of forward differential
   Removal, installation and check of a condition of a gear wheel of a drive of a speedometer
   Removal, installation and adjustment of an intermediate gear wheel of a reverse gear
   Removal, installation, check and adjustment of assemblage of gear wheels of a two-level reducer
   Removal, check of a condition and installation of plugs and gear change rods
   Removal, service and installation of the lever of gear change РКПП
   Removal, service and installation of the lever of switching of modes Hi/Lo an additional two-level reducer
   Removal, service and installation тросовой draughts of a drive of switching of modes of a two-level reducer
+ Automatic transmission
+ Coupling
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment





Specifications

The general information

Gear change box

Type

5-step, or 5 2-step (with an additional 2-step reducer), synchronised

Type трансмиссионного oils

GL-5

Volume трансмиссионного oils, l

Models without an additional 2-step reducer

3.5

Models with an additional 2-step reducer

4.0

Transfer relations

1st transfer

3.454:1

2nd transfer

2.062:1

3rd transfer

1.448:1

4th transfer

1.088:1

5th transfer

0.825:1

Reverse gear

3.333:1

Transfer relations of an additional two-level reducer (at a corresponding complete set)

Raising mode

1.000:1

Lowering mode

  • L models 2.0
1.447:1
  • L models 2.5
1.196:1

The main transfer of a drive of forward wheels

Type

Гипоидная

The transfer relation

L models 2.0

3.900:1

L models 2.5

Legacy

3.700:1

Outback

3.900:1

Distributing box

Type

Геликоидальная

The transfer relation

1.100:1

The main transfer of a drive of back wheels

Type

Гипоидная

The transfer relation

L models 2.0

3.900:1

L models 2.5

Legacy

3.700:1

Outback

3900:1

Forward differential

Type of gear wheels

Conic, прямозубые

Quantity of gear wheels

The lateral

2

Satellites

2

Interaxal differential

Type

With вязкостной муфтой

Type of gear wheels

Conic, прямозубые

Quantity of gear wheels

The lateral

2

Satellites

2

Adjusting parametres

 Adjusting data is resulted also in the text of the Head.

Assemblage РКПП

Gearing backlash гипоидной a leading gear wheel, mm

Rating value

0.13 0.18

The list of let out adjusting washers

№ details
322295 АА031
322295 АА071
322295 АА041
322295 АА081
322295 АА051
322295 АА091
322295 АА061
322295 АА101

Thickness
0.150
0.250
0.175
0.275
0.200
0.300
0.225
0.500

The list of let out back plates of a primary shaft

The size "And", mm

№ details
Marks

4.00 4.13

32294АА041
1

3.87 3.99

32294АА051
2

Backlash between a lock ring and a persistent washer, mm

Rating value

0.05 0.35

The list of let out lock rings (external-19)

№ details

Thickness, mm

031319000

1.50

805019010

1.72

Adjustment of the holder of an entrance shaft

The size D, mm
52.50 53.11
52.00 52.49
51.26 51.99

Quantity of washers

1
2

Assemblage of a leading gear wheel

Pretightness of the persistent bearing, Nanometer

Rating value

0.3 0.8

The list of let out adjusting washers

№ details

Thickness, mm

Washer № 1

803025051 3.925
803025052 3.950
803025053 4.975
803025054 4.000
803025055 4.025
803025056 4.050

803025057

4.075
Washer № 2
803025059 3.850
803025054 4.000

803025058

4.150

The resistance moment проворачиванию the ball bearing of a leading gear wheel, Nanometer

0.1 1.5

Assemblage of an entrance shaft

Backlash between a lock ring (external-28) and the ball bearing, mm

Rating value

0 0.12

The list of let out lock rings

№ details

Thickness, mm

805028050

2.48

805028060

2.56

805028070

2.64

Backlash between a lock ring (external-68) and the ball bearing, mm

Rating value

0 0.12

The list of let out lock rings

№ details

Thickness, mm

805168020

1.84
805168030
1.92
805168040
2.00

Assemblage of a primary shaft

Backlash between a lock ring (external-25) and a synchronizer nave, mm

Rating value

0.060 0.100

The list of let out lock rings

№ details the Thickness, mm
805025051 — 2.42
805025055 — 2.62
805025052 — 2.47
805025056 — 2.67
805025053 — 2.52
805025057 — 2.72
805025054 — 2.57
805025058 — 2.37

Intermediate gear wheel of a reverse gear

Backlash between a gear wheel and the left wall картера transmissions, mm

Before lever installation

Rating value

6.0 7.5

The list of let out levers of switching

№ details

Marks
Remarks

32820АА070

7
Further from a wall

32820АА080

8
Face value

32820АА090

9
More close to a wall

After lever installation

Rating value

0 0.5

The list of let out washers

№ details
803020151
803020154
803020152
803020155
803020153

Thickness, mm
0.4
1.9
1.1
2.3
1.5

Plugs of switching with rods

Plugs steal up so that connecting муфта and a conducted gear wheel of a reverse gear have appeared on the centre of the synchronising mechanisms.

Axial люфт rods, mm

AND:

1-2 3-4 0.4 1.4

IN:

3-4 5 0.5 1.3

The list of let out plugs

Distributing box

Adjustment of neutral position

The list of let out adjusting washers

№ details

Thickness, mm

32190АА000
32190АА010

0.15
0.30

Lengthening assemblage

Backlash between a persistent washer (50 х 61 х t) and an external holder of the conic roller bearing, mm

Rating value

0.2 0.3 mm (in a tightness)

The list of let out persistent washers

№ details

Thickness, mm

803050060

0.50

803050061

0.55

803050062

0.60

803050063

0.65

803050064

0.70

803050065

0.75

803050066

0.80

803050067

0.85

803050068

0.90

803050069

0.95

803050070

1.00

803050071

1.05

803050072

1.10

803050073

1.15

803050074

1.20

803050075

1.25

803050076

1.30

803050077

1.35

803050078

1.40

803050079

1.45

Backlash between a persistent washer and interaxal differential, mm

Rating value

0.15 0.35 mm (T)

The list of let out persistent washers

№ details

Thickness, mm

803036050

0.9

803036054

1.0

803036051

1.1

803036055

1.2

803036052

1.3

803036056

1.4

803036053

1.5

803036057

1.6

803036058

1.7

Forward differential

Люфт gearings of lateral gear wheels with satellites, mm

Rating value

0.13 0.18

The list let out washers (38.1 х 50 х t)

№ details
803038021
803038023
803038022

Thickness, mm
0.925 0.950
1.025 1.050
0.975 1.000

Backlash between an axis of satellites and a power shaft, mm

Rating value

0 0.2

The list of let out lock rings (external-28)

№ details

Thickness, mm

805028011
805028012

1.05
1.20

Leading gear wheel of the distributing mechanism

Backlash between a lock ring (external-30) and the ball bearing

Rating value

0.01 0.15

The list of let out lock rings

№ details

Thickness, mm

805030041

1.53

805030042

1.65

805030043

1.77

Efforts of a tightening of carving connections, Nanometer

Efforts of a tightening of carving connections are resulted also in the text of the Head and on сопр. Illustrations.

Bolts of fastening of transmission to демпферу dynamic fluctuations

35

Bolts of fastening of a back cross-section beam of transmission

70

Bolts of fastening of a forward cross-section beam of transmission

140

Bolts/nuts of fastening of the central beam of transmission

70

Bolts/nuts of fastening of a pillow of a back support of a suspension bracket of transmission

35

Bolts of fastening of the terminator раскачиваний the power unit

From outside the engine

50

From outside bodies

58

Bolts/nuts of fastening of transmission to the engine

50

The plug of the tyre of grounding of transmission

13

Drain stopper картера РКПП

44

The gauge-switch of fires of a backing

24.5

Nuts of fastening of gauge-switch "HI/LO" (box with a two-level reducer)

24.5

The gauge of speed of the car (VSS)

5.9

Bolt of fastening of directing giving of oil to картеру a distributing box

6.4

The gauge-switch of neutral position РКПП

10

Fastening bolts картера a distributing box to картеру transmissions

25

Bolts of fastening of the case of lengthening to картеру a distributing box

40

Bolts of fastening of an arm of the mechanism of switching

25

Bolts of fastening of the ball bearing of a leading gear wheel of the distributing mechanism

26

Bolts of fastening of a sleeve of the mechanism of blocking of inclusion of a reverse gear

6.4

Заглушка nests of landing of a lock ball of the mechanism of blocking of inclusion of a reverse gear

10

Bolts of fastening of the holder of an entrance shaft (box with a two-level reducer)

20

The gauge-switch of activation of a lowering mode (box with a two-level reducer)

25

Bolt of a plug of switching of modes HI/LO (boxes with a two-level reducer)

15.7

Coupling bolts картера РКПП with a two-level reducer

25

Counternut of a primary shaft of transmission

118

Counternut of a secondary shaft

118

Counternut of a leading gear wheel

265

Bolts of fastening of lock plates of holders of forward power shafts in a differential box

25

Fastening bolts корончатой a conducted gear wheel of forward differential

62

Bolts of fastening of a plate of the basis of the lever of a gear change

7.5

Nut of fastening of a rod of a gear change to the gear change lever

12

Nut of fastening of a rod of a gear change to the hinge

18

Bolts of fastening of a rubber support of the mechanism of a gear change

18

Nut of an arm of the mechanism of a gear change

18

Stoppers of control balls of rods of plugs of a gear change

19.6
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