Subaru Legacy/Outback

1999-2003 of release

Repair and car operation



Subaru Legasi, Autbek
+ Cars Subaru Legacy, Outback
+ The operation manual
+ Routine maintenance
+ The engine
+ Systems of cooling, heating
+ The power supply system and release
+ Engine electric equipment
- Manual box and differential
   Specifications
   The mechanism of blocking of inclusion of a reverse gear - the device and a functioning principle
   Interaxal differential - the device and a functioning principle
   Removal and installation трансмиссионной assemblages
   Check of a condition and replacement of elements of support of a suspension bracket трансмиссионной assemblages
   Check of a condition and epiploon replacement
   Removal, installation and check of a condition of gauges-switches
   Removal, installation and check of a condition of the gauge of speed (VSS)
   Preparation for performance of major repairs РКПП
   Removal, service and installation of a distributing box and transmission lengthening
   Removal, service and installation of a leading gear wheel of the distributing mechanism
   Removal, service and installation of a conducted gear wheel of the distributing mechanism
   Removal, service and installation of interaxal differential
   Removal, service, installation and adjustment of assemblage of the mechanism of blocking of inclusion of a reverse gear
   Removal, installation and condition check картера трансмиссионной assemblages
   Removal, service, installation and adjustment of primary shaft РКПП
   Removal, service and installation of entrance shaft РКПП (models with an additional two-level reducer)
   Removal, service and installation of assemblage of a shaft of a leading gear wheel of the main transfer of a drive of forward wheels
   Removal, service, installation and adjustment of forward differential
   Removal, installation and check of a condition of a gear wheel of a drive of a speedometer
   Removal, installation and adjustment of an intermediate gear wheel of a reverse gear
   Removal, installation, check and adjustment of assemblage of gear wheels of a two-level reducer
   Removal, check of a condition and installation of plugs and gear change rods
   Removal, service and installation of the lever of gear change РКПП
   Removal, service and installation of the lever of switching of modes «Hi/Lo» an additional two-level reducer
   Removal, service and installation тросовой draughts of a drive of switching of modes of a two-level reducer
+ Automatic transmission
+ Coupling
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment





Removal, installation, check and adjustment of assemblage of gear wheels of a two-level reducer

Design of an additional 2-step reducer of switching of modes «Hi/Lo»

1 — the Sealing ring
2 — the Shaft of gear wheels of additional 2-step reducer Hi/Lo
3 — the Pin
4 — the Washer
5 — Assemblage of gear wheels of a 2-step reducer
6 — the Needle bearing
7 — the Plug
8 — External (on 19) a spring lock ring
9 — the Holder of an entrance shaft
10 — the Adjusting lining of an entrance shaft
11 — the Epiploon
12 — the Sealing ring
13 — External (on 28) a spring lock ring
14 — Maslootzhimnaja a plate
15 — the Pin
16 — External (on 20) a spring lock ring
17 — the Ball bearing
18 — External (on 68) a spring lock ring
19 — the Entrance shaft
20 — the Needle bearing
21 — External (on 25) a spring lock ring
22 — the Blocking ring of synchronizer Hi/Lo
23 — Mufta of synchronizer Hi/Lo
24 — synchronizer Hi/Lo Spring
25 — synchronizer Hi/Lo Nave
26 — the Sliding key
27 — the Blocking ring of synchronizer Hi/Lo
28 — Frictional демпфер
29 — the Entrance gear wheel of lowering transfer
30 — the Needle bearing

31 — the Prorate
32 — the Ball
33 — the Primary shaft
34 — the Pin
35 — the Lever of switching of modes Hi/Lo
36 — the Washer
37 — the Rod of switching of modes Hi/Lo
38 — the Gauge-switch of activation of a lowering mode
39 — the Sealing washer
40 — the Pin
41 — the Plug of switching of modes Hi/Lo
42 — Inserts of switching of modes Hi/Lo
43 — the Ball
44 — the Spring
45 — the Sealing washer
46 — Zaglushka

Efforts of a tightening of carving connections, Nanometer

Т1: 15.7
Т2: 20
Т3: 25

REMOVAL

 PERFORMANCE ORDER

1. Remove assemblage РКПП (see Has undressed Removal and installation трансмиссионной assemblages).
2. Remove a distributing box with the lengthening case (see Has undressed Removal, service and installation of a distributing box and transmission lengthening).
3. Remove картер transmissions (see Has undressed Removal, installation and condition check картера трансмиссионной assemblages).

4. Wring out a shaft of gear wheels of a reducer against the stop in картер transmissions, then remove a spring lock ring.

5. Having shifted a washer, take a pin from a back part of assemblage of gear wheels of a reducer.

6. Take a shaft of gear wheels of a reducer from картера transmissions, - try not to damage a sealing ring and not to drop two washers, a pin and pair of needle bearings.

And — the Shaft
In — Assemblage of gear wheels
With — Washers

INSTALLATION

 PERFORMANCE ORDER

Installation is made in an order, the return to an order of dismantle of components.

 Track, that the face surface of a shaft of gear wheels equipped with sample редукторной assemblages did not act over a surface картера.

Check and adjustment

 PERFORMANCE ORDER

Having established a spring lock ring, measure size a backlash between it and a washer of gear wheels редукторной transfer assemblages. If the result of measurements falls outside the limits an admissible range (0.05 ÷ 0.35 mm), address to the table resulted more low and make selection of a suitable spring lock ring.

The list of let out spring lock rings
№ details Thickness, mm
031319000 1.50
805019010  1.72

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