Subaru Legacy/Outback

1999-2003 of release

Repair and car operation



Subaru Legasi, Autbek
+ Cars Subaru Legacy, Outback
+ The operation manual
+ Routine maintenance
+ The engine
+ Systems of cooling, heating
+ The power supply system and release
+ Engine electric equipment
- Manual box and differential
   Specifications
   The mechanism of blocking of inclusion of a reverse gear - the device and a functioning principle
   Interaxal differential - the device and a functioning principle
   Removal and installation трансмиссионной assemblages
   Check of a condition and replacement of elements of support of a suspension bracket трансмиссионной assemblages
   Check of a condition and epiploon replacement
   Removal, installation and check of a condition of gauges-switches
   Removal, installation and check of a condition of the gauge of speed (VSS)
   Preparation for performance of major repairs РКПП
   Removal, service and installation of a distributing box and transmission lengthening
   Removal, service and installation of a leading gear wheel of the distributing mechanism
   Removal, service and installation of a conducted gear wheel of the distributing mechanism
   Removal, service and installation of interaxal differential
   Removal, service, installation and adjustment of assemblage of the mechanism of blocking of inclusion of a reverse gear
   Removal, installation and condition check картера трансмиссионной assemblages
   Removal, service, installation and adjustment of primary shaft РКПП
   Removal, service and installation of entrance shaft РКПП (models with an additional two-level reducer)
   Removal, service and installation of assemblage of a shaft of a leading gear wheel of the main transfer of a drive of forward wheels
   Removal, service, installation and adjustment of forward differential
   Removal, installation and check of a condition of a gear wheel of a drive of a speedometer
   Removal, installation and adjustment of an intermediate gear wheel of a reverse gear
   Removal, installation, check and adjustment of assemblage of gear wheels of a two-level reducer
   Removal, check of a condition and installation of plugs and gear change rods
   Removal, service and installation of the lever of gear change РКПП
   Removal, service and installation of the lever of switching of modes «Hi/Lo» an additional two-level reducer
   Removal, service and installation тросовой draughts of a drive of switching of modes of a two-level reducer
+ Automatic transmission
+ Coupling
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment





Removal, service and installation of entrance shaft РКПП (models with an additional two-level reducer)

REMOVAL

 PERFORMANCE ORDER

1. Remove assemblage РКПП (see Has undressed Removal and installation трансмиссионной assemblages).
2. Remove a distributing box with the lengthening case (see Has undressed Removal, service and installation of a distributing box and transmission lengthening).
3. Remove картер transmissions (see Has undressed Removal, installation and condition check картера трансмиссионной assemblages).
4. Remove assemblage of a shaft of a leading gear wheel (see Has undressed Removal, service and installation of assemblage of a shaft of a leading gear wheel of the main transfer of a drive of forward wheels).
5. Take an entrance shaft in gathering with the primary.

DISMANTLING

 PERFORMANCE ORDER

1. Remove a sealing ring and an adjusting washer from the holder of an entrance shaft.

 The ulotnitelnoe ring is subject to replacement without fail. The quantity of adjusting washers can change from 0 to 2.



A — the Holder of an entrance shaft
B — the Sealing ring
C — the Adjusting washer of the holder

2. For the purpose of prevention of damage of an epiploon wind шлицы a primary shaft изоляционной with a tape.

3. By means of nippers take an internal spring lock ring.

4. Lungs постукиваниями a hammer with soft brisk by a face part of an entrance shaft, выстучите last from the holder.

5. Remove an external spring lock ring. Then remove маслоотжимную a plate and a pin.

A — the Lock ring
B — Maslootzhimnaja a plate

6. Remove established under маслоотжимной a plate a lock ring.

7. By means of a press and holder ST 498077000 remove the ball bearing, - preliminary take an internal lock ring.

8. Take from the holder of an entrance shaft an epiploon.

CHECK

 PERFORMANCE ORDER

See Has undressed Removal, service, installation and adjustment of primary shaft РКПП.

ASSEMBLAGE

 PERFORMANCE ORDER

1. Assemblage is made in an order, the return to an order of dismantle of components, - shaft landing in the holder is made manually. Do not forget to replace a sealing ring of the holder.

2. For installation of the ball bearing take advantage of special adaptations ST1 899580100 and ST2 399513600, - preliminary establish between a gear wheel of an entrance shaft and the bearing a spring lock ring.

3. Epiploon installation is made with the help оправки ST 398507703, - preliminary grease working edges of an epiploon.
4. Before installation spring lock rings on the holder of an entrance shaft make selection of a ring for the table resulted more low so that a backlash between it and the ball bearing did not fall outside the limits a range 0 ÷ 0.12 mm.

The list of let out lock rings

№ details Thickness, mm
80516820 1.84
80516830 1.92
 80516840 2.00
80502850 2.48
80502860 2.56
80502870 2.64

INSTALLATION

 PERFORMANCE ORDER

1. Plant the needle bearing and an epiploon on a forward pin of a primary shaft.
2. Connect an entrance shaft to the primary.
3. Plant an external holder of the needle bearing a reception aperture on a pin картера transmissions.
4. The further installation is made in an order, the return to an order of dismantle of components.

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