Subaru Legacy/Outback

1999-2003 of release

Repair and car operation



Subaru Legasi, Autbek
+ Cars Subaru Legacy, Outback
+ The operation manual
+ Routine maintenance
+ The engine
+ Systems of cooling, heating
+ The power supply system and release
+ Engine electric equipment
- Manual box and differential
   Specifications
   The mechanism of blocking of inclusion of a reverse gear - the device and a functioning principle
   Interaxal differential - the device and a functioning principle
   Removal and installation трансмиссионной assemblages
   Check of a condition and replacement of elements of support of a suspension bracket трансмиссионной assemblages
   Check of a condition and epiploon replacement
   Removal, installation and check of a condition of gauges-switches
   Removal, installation and check of a condition of the gauge of speed (VSS)
   Preparation for performance of major repairs РКПП
   Removal, service and installation of a distributing box and transmission lengthening
   Removal, service and installation of a leading gear wheel of the distributing mechanism
   Removal, service and installation of a conducted gear wheel of the distributing mechanism
   Removal, service and installation of interaxal differential
   Removal, service, installation and adjustment of assemblage of the mechanism of blocking of inclusion of a reverse gear
   Removal, installation and condition check картера трансмиссионной assemblages
   Removal, service, installation and adjustment of primary shaft РКПП
   Removal, service and installation of entrance shaft РКПП (models with an additional two-level reducer)
   Removal, service and installation of assemblage of a shaft of a leading gear wheel of the main transfer of a drive of forward wheels
   Removal, service, installation and adjustment of forward differential
   Removal, installation and check of a condition of a gear wheel of a drive of a speedometer
   Removal, installation and adjustment of an intermediate gear wheel of a reverse gear
   Removal, installation, check and adjustment of assemblage of gear wheels of a two-level reducer
   Removal, check of a condition and installation of plugs and gear change rods
   Removal, service and installation of the lever of gear change РКПП
   Removal, service and installation of the lever of switching of modes «Hi/Lo» an additional two-level reducer
   Removal, service and installation тросовой draughts of a drive of switching of modes of a two-level reducer
+ Automatic transmission
+ Coupling
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment





Removal, service, installation and adjustment of assemblage of the mechanism of blocking of inclusion of a reverse gear

 Detailed descriptions of the device and a functioning principle блокиратора it is resulted in Section the Mechanism of blocking of inclusion of a reverse gear - the device and a functioning principle.

REMOVAL

 PERFORMANCE ORDER

1. Remove assemblage РКПП (see Has undressed Removal and installation трансмиссионной assemblages).
2. Remove assemblage of a distributing box with transmission lengthening (see Has undressed Removal, service and installation of a distributing box and transmission lengthening).
3. Remove the lever of the mechanism of switching (see Has undressed Removal, service and installation of a distributing box and transmission lengthening).

4. Turn out a lateral stopper, remove a spring washer and take a lock ball.

5. Remove муфту blocking of inclusion of a reverse gear.

DISMANTLING

Removal of components муфты blocking of inclusion of a reverse gear

A — the Persistent plate
B — a cam Spring
C — the Returnable spring 5-5/back transfers
D — the Cam

E — a cam Axis
F — the Cap of a returnable spring
G — the Returnable spring of 1/2 transfers


 PERFORMANCE ORDER

1. Cover blocking assemblage by rags and by means of a screw-driver take a spring lock ring.

 Ослабшее or the deformed ring is subject to replacement.

2. Take internal components of the blocking mechanism.
3. Remove a sealing ring, - try not to scratch a ring at removal, otherwise it should be replaced.

 Try not to break the adjusting washer established between a sleeve of the blocking mechanism and картером!

ASSEMBLAGE

Installation of components муфты blocking of inclusion of a reverse gear in a sleeve

A — the Sleeve
B — the Returnable spring of 1/2 transfers
C — the Cap of a returnable spring
D — a cam Axis

E — the Returnable spring 5-5/back transfers
F — the Cam
G — a cam Spring


 PERFORMANCE ORDER

1. Fill in a sleeve a returnable spring of 1/2 transfers, a cap of a returnable spring, a cam axis, a returnable spring 5-5/back transfers and a cam spring.

 Track, that the bent end кулачковой springs has got to a reception flute of a cam.

2. Hook on a bend кулачковой springs for a persistent plate.
3. Develop a cam so that its ledge has entered into an aperture in a persistent plate. Keeping a cam in the given position, plant a persistent plate in a sleeve and fix its spring lock ring.
4. Fill a sealing ring in bore in a sleeve.

CHECK

Check of a course of a cam

A — the Spring lock ring
B — the Persistent plate

C — a cam Spring
D — the Cam


 PERFORMANCE ORDER

1. Make sure that the groove in a cam axis is combined with cut in a sleeve.
2. Manually check up smoothness of rotation of a cam.
3. Wring out assemblage of a cam till the end of their course towards a persistent plate, then release. If the cam does not come back to a place, replace its spring. If the axis does not come back, check up an internal surface of a sleeve on presence задиров and scratches. If the sleeve is in good repair, replace a corresponding returnable spring.
4. Make sure of correctness of adjustment of the blocking mechanism (see more low).

INSTALLATION

 PERFORMANCE ORDER

Installation is made in an order, the return to an order of dismantle of components. Track, that all fixture has been tightened with demanded effort (Specifications and covering notes to subsection "Removal" see).

ADJUSTMENT

Adjustment of neutral position

 PERFORMANCE ORDER

1. Switch РКПП to 3rd transfer.
2. The gear change lever easily should turn towards 1/2 transfers and with effort towards a reverse gear that speaks influence of a returnable spring during the period against the stop the lever in a stopper.
3. Make adjustment so that the course of the lever towards a reverse gear was a bit more, a course towards 1/2 transfers.
4. Backlash adjustment is made by selection of the adjusting washer demanded on a thickness established between a sleeve of the blocking mechanism and картером, - lists of adjusting washers delivered on the market and axes of cams are resulted more low.

 Try not to break at installation of an adjusting washer a sealing ring. At washer removal neutral position is displaced towards a reverse gear, at installation - towards 1st transfer. If one washer it appears insufficiently, replace an axis of a cam and repeat adjustment procedure.

Thickness of let out adjusting washers of the mechanism of blocking of inclusion of a reverse gear
№ details Thickness, mm
32190AA000 0.15
32190AA010  0.30

Let out axes of cams of the mechanism of blocking of inclusion of a reverse gear


Adjustment of a persistent plate

 PERFORMANCE ORDER

1. Establish the gear change lever in position of 5th transfer, then make sure of serviceability of operation of the blocking mechanism, having tried to include a reverse gear.

2. If the gear change lever at it release does not come back from reverse gear position in neutral position, pick up a new persistent plate a persistent plate, - see the table resulted more low.


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