Subaru Legacy/Outback

1999-2003 of release

Repair and car operation



Subaru Legasi, Autbek
+ Cars Subaru Legacy, Outback
+ The operation manual
+ Routine maintenance
+ The engine
+ Systems of cooling, heating
+ The power supply system and release
+ Engine electric equipment
- Manual box and differential
   Specifications
   The mechanism of blocking of inclusion of a reverse gear - the device and a functioning principle
   Interaxal differential - the device and a functioning principle
   Removal and installation трансмиссионной assemblages
   Check of a condition and replacement of elements of support of a suspension bracket трансмиссионной assemblages
   Check of a condition and epiploon replacement
   Removal, installation and check of a condition of gauges-switches
   Removal, installation and check of a condition of the gauge of speed (VSS)
   Preparation for performance of major repairs РКПП
   Removal, service and installation of a distributing box and transmission lengthening
   Removal, service and installation of a leading gear wheel of the distributing mechanism
   Removal, service and installation of a conducted gear wheel of the distributing mechanism
   Removal, service and installation of interaxal differential
   Removal, service, installation and adjustment of assemblage of the mechanism of blocking of inclusion of a reverse gear
   Removal, installation and condition check картера трансмиссионной assemblages
   Removal, service, installation and adjustment of primary shaft РКПП
   Removal, service and installation of entrance shaft РКПП (models with an additional two-level reducer)
   Removal, service and installation of assemblage of a shaft of a leading gear wheel of the main transfer of a drive of forward wheels
   Removal, service, installation and adjustment of forward differential
   Removal, installation and check of a condition of a gear wheel of a drive of a speedometer
   Removal, installation and adjustment of an intermediate gear wheel of a reverse gear
   Removal, installation, check and adjustment of assemblage of gear wheels of a two-level reducer
   Removal, check of a condition and installation of plugs and gear change rods
   Removal, service and installation of the lever of gear change РКПП
   Removal, service and installation of the lever of switching of modes «Hi/Lo» an additional two-level reducer
   Removal, service and installation тросовой draughts of a drive of switching of modes of a two-level reducer
+ Automatic transmission
+ Coupling
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment





Removal, installation and condition check картера трансмиссионной assemblages

Design картера трансмиссионной assemblages

1 — Carter of transmission
2 — the Sealing lining
3 — the Drain stopper
4 — the External spring lock ring
5 — the Conducted gear wheel of a speedometer
6 — the Washer
7 — a speedometer Shaft
8 — the External spring lock ring
9 — the Epiploon
10 — the Collar
11 — the Arm of the terminator of rocking of the power unit
12 — the Clamp

13 — ShChup of measurement of level of oil
14 — the Sealant (a box with an additional reducer)
15 — Carter of transmission (a box with an additional reducer)
16 — Arm A drive a cable of switching Hi/Lo (a box with an additional reducer)
17 — Arm B drive a cable of switching Hi/Lo (a box with an additional reducer)

Efforts of a tightening of carving connections, Nanometer

Т: 44


Order and efforts of a tightening of coupling bolts полукартеров РКПП

 

 

REMOVAL

Boxes without an additional two-level reducer

 PERFORMANCE ORDER

1. Remove assemblage РКПП (see Has undressed Removal and installation трансмиссионной assemblages).
2. Remove a coupling pedal (Coupling see the Head).
3. Remove a distributing box with the lengthening case (see Has undressed Removal, service and installation of a distributing box and transmission lengthening).

4. Turn out bolts of fastening of bearings.

5. Remove a back plate of a primary shaft.

6. For the purpose of prevention of damage of epiploons wind изоляционной with a tape шлицы a drive of the right and left power shafts.

7. Having released coupling bolts and nuts, divide the transmission case into the left and right half.

8. Take from left полукартера transmissions assemblage of a shaft of a leading gear wheel of the main transfer.

 In case of need hook assemblage resistant to extraction by the hammer handle.

9. Take assemblage of a primary shaft.

10. Take differential assemblage. Try not to mix external lock rings of the right and left roller bearings and not to damage an epiploon of the holder.


Models with an additional two-level reducer

 PERFORMANCE ORDER

1. Remove assemblage РКПП (see Has undressed Removal and installation трансмиссионной assemblages).
2. Remove a coupling pedal (Coupling see the Head).
3. Remove a distributing box with the lengthening case (see Has undressed Removal, service and installation of a distributing box and transmission lengthening).

4. Remove the holder of an entrance shaft.

A the Holder of an entrance shaft
B the Entrance shaft

5. Remove the gauge-switch of modes «Hi/Lo» (see Has undressed Removal, installation and check of a condition of gauges-switches).

6. By means of special выколотки ST 398791700 take a fixing pin and remove the executive lever of switching «Hi/Lo».

A — the Pin
B — switch "Hi/Lo" Lever

7. Remove a back plate of a primary shaft.
8. For the purpose of prevention of damage of epiploons wind изоляционной with a tape шлицы a drive of the right and left power shafts.
9. Having released coupling bolts and nuts, divide the transmission case into the left and right half.
10. Take from left полукартера assemblage of a shaft of a leading gear wheel of the main transfer.

At hard landing take advantage, for example, of the hammer handle.


11. A few having raised assemblage of a primary shaft, remove switch "Hi/Lo" plug together with its shaft and a washer.

 In case of need hook assemblage resistant to extraction by the hammer handle.



A — a switching Plug «Hi/Lo»
B — Assemblage of an entrance shaft

12. Take assemblages of primary and entrance shaft.

 Entrance and primary shaft separate from each other, - do not drop components!


A — Assemblage of a primary shaft
B — Assemblage of an entrance shaft

13. Take differential assemblage. Try not to mix external lock rings of the right and left roller bearings and not to damage an epiploon of the holder.
14. Attentively study both sections картера on presence of cracks, damages and signs of development of leaks of oil.

INSTALLATION

Models without an additional two-level reducer

 PERFORMANCE ORDER

1. The rags moistened in gasoline carefully wipe interfaced surfaces полукартеров transmissions, completely having removed from them traces of greasing, oil and mud adjournment.
2. Establish assemblage of forward differential.
3. Establish assemblage of a primary shaft. Establish the needle bearing, having tracked pin hit картера in a reception aperture.
4. Establish assemblage of a shaft of a leading gear wheel. Establish the needle bearing, having tracked pin hit картера in a reception aperture.
5. Put hermetic of type Three Bond 1215 on an interfaced surface and press to each other полукартеры transmissions, - track, that between полукартерами have not appeared adjusting washers of a leading gear wheel of a reverse gear and the holder of an entrance shaft are clamped. Make sure that the speedometer gear wheel has entered in the correct image into gearing.
6. Operating strictly in a certain order, tighten with demanded effort of 17 coupling bolts.

 Bolts are entered from below, nuts наворачиваются from above.

6. Tighten with demanded effort (29 Nanometers) bolts of fastening of the ball bearing of a shaft of a leading gear wheel.

7. Adjust люфт gearings гипоидного wheels and a pretightness of the roller bearing, - take advantage of special lock adaptation ST 498427100.

8. Put transmission by a left-hand side downwards and establish cargo ST1 399780104 on a cup of the bearing and by means of key ST2 499787000 screw below in left полукартер transmissions the holder. Connect to a pin of a primary shaft handle ST3 499927100, include 4th or 5th transfer and some times turn a shaft. Turning a shaft the handle, roll the holder till the moment of occurrence of a weakness in resistance поворачиванию key ST2 testifying to an input гипоидного of a wheel in gearing with a leading gear wheel of the main transfer. For a guarantee of maintenance of a normal stain of contact of gear wheels repeat the described procedure some times.

9. Remove cargo ST1 and, without establishing a sealing ring, screw the holder in right полукартер transmissions, - continue to roll the holder till the moment of occurrence of resistance.

10. Establish a lock plate and for the purpose of maintenance demanded люфта gearings, on 1.5 teeth of a plate release the bottom holder, on туже size having tightened the top.

Perevorachivanie plates leads to displacement of teeths for 1/2 lengths of a tooth.

12. Temporarily tighten both lock plates and mark position of holders concerning plates.
13. Turning a primary shaft, slightly обстучите the holder a hammer with soft the brisk.
14. Check up and adjust люфт gearings and a stain of contact of teeths гипоидной gear wheels (see Has undressed Removal, service, installation and adjustment of forward differential), then remove a lock plate.

41 Having released the holder, plant in opened reception flute a sealing ring, then return the holder in former position and tighten with demanded effort a lock plate. Repeat the described procedure for the second holder.

42 Pick up a back plate of a primary shaft (see Has undressed Removal, service, installation and adjustment of primary shaft РКПП).
43 Further installation is made in an order, the return to an order of dismantle of components.


Models with an additional two-level reducer

 PERFORMANCE ORDER

Installation is made in an order, the return to an order of dismantle of components taking into account the features described in subsection, devoted to installation картера трансмиссионной assemblages on models without a two-level reducer.

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