Subaru Legacy/Outback

1999-2003 of release

Repair and car operation



Subaru Legasi, Autbek
+ Cars Subaru Legacy, Outback
+ The operation manual
+ Routine maintenance
+ The engine
+ Systems of cooling, heating
+ The power supply system and release
+ Engine electric equipment
- Manual box and differential
   Specifications
   The mechanism of blocking of inclusion of a reverse gear - the device and a functioning principle
   Interaxal differential - the device and a functioning principle
   Removal and installation трансмиссионной assemblages
   Check of a condition and replacement of elements of support of a suspension bracket трансмиссионной assemblages
   Check of a condition and epiploon replacement
   Removal, installation and check of a condition of gauges-switches
   Removal, installation and check of a condition of the gauge of speed (VSS)
   Preparation for performance of major repairs РКПП
   Removal, service and installation of a distributing box and transmission lengthening
   Removal, service and installation of a leading gear wheel of the distributing mechanism
   Removal, service and installation of a conducted gear wheel of the distributing mechanism
   Removal, service and installation of interaxal differential
   Removal, service, installation and adjustment of assemblage of the mechanism of blocking of inclusion of a reverse gear
   Removal, installation and condition check картера трансмиссионной assemblages
   Removal, service, installation and adjustment of primary shaft РКПП
   Removal, service and installation of entrance shaft РКПП (models with an additional two-level reducer)
   Removal, service and installation of assemblage of a shaft of a leading gear wheel of the main transfer of a drive of forward wheels
   Removal, service, installation and adjustment of forward differential
   Removal, installation and check of a condition of a gear wheel of a drive of a speedometer
   Removal, installation and adjustment of an intermediate gear wheel of a reverse gear
   Removal, installation, check and adjustment of assemblage of gear wheels of a two-level reducer
   Removal, check of a condition and installation of plugs and gear change rods
   Removal, service and installation of the lever of gear change РКПП
   Removal, service and installation of the lever of switching of modes Hi/Lo an additional two-level reducer
   Removal, service and installation тросовой draughts of a drive of switching of modes of a two-level reducer
+ Automatic transmission
+ Coupling
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment





Removal, installation and adjustment of an intermediate gear wheel of a reverse gear

REMOVAL

 PERFORMANCE ORDER

1. Remove assemblage РКПП (see Has undressed Removal and installation трансмиссионной assemblages).
2. Remove gauges-switches of fires of a backing and neutral position РКПП (see Has undressed Removal, installation and check of a condition of gauges-switches).
3. Remove a distributing box with the lengthening case (see Has undressed Removal, service and installation of a distributing box and transmission lengthening).
4. Remove картер transmissions (see Has undressed Removal, installation and condition check картера трансмиссионной assemblages).
5. Remove assemblage of a shaft of a leading gear wheel of the main transfer (see Has undressed Removal, service and installation of assemblage of a shaft of a leading gear wheel of the main transfer of a drive of forward wheels).
6. Remove assemblage of a primary shaft (see Has undressed Removal, service, installation and adjustment of primary shaft РКПП).
7. Remove assemblage of forward differential (see Has undressed Removal, service, installation and adjustment of forward differential).
8. Remove plugs and gear change rods (see Has undressed Removal, check of a condition and installation of plugs and gear change rods).

9. Take a pin and remove a shaft, an intermediate gear wheel of a reverse gear and a washer.

A — the Pin
B — the Shaft of an intermediate gear wheel
C — the Intermediate gear wheel
D — the Washer

10. Remove the lever of a choice of a reverse gear.
11. Estimate a condition of an intermediate gear wheel of a reverse gear and its shaft. Defective components replace.

INSTALLATION

 PERFORMANCE ORDER

Installation is made in an order, the return to an order of dismantle of components.

 The shaft of an intermediate gear wheel is established from the back party. In summary adjust a backlash between an intermediate gear wheel of a reverse gear and a wall of the case of transmission (see more low).

ADJUSTMENT

 PERFORMANCE ORDER

1. Shift the lever of a choice of a reverse gear on the back party. Measure a backlash A between an intermediate gear wheel of a reverse gear and a wall картера transmissions. If the result of measurement falls outside the limits an admissible range (6.0 7.5 mm), address to the table resulted more low and make a selection of the new lever and execute its adjustment.

The list of let out levers of a choice of a reverse gear
№ details Marks  Notes
32820AA070 7 Further
From a wall
32820AA080 8 The standard
The lever
32820AA090 9 More close
To a wall

2. Having picked up the lever, translate it in neutral position and by adjustment of a washer achieve reduction of a backlash to 0 0.5 mm.

The list of let out adjusting washers

803020151 0.4
803020152 1.1
803020153 1.5
803020154 1.9
803020155  2.3
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