Subaru Legasi, Autbek
+ Cars Subaru Legacy, Outback
+ The operation manual
+ Routine maintenance
+ The engine
+ Systems of cooling, heating
+ The power supply system and release
+ Engine electric equipment
- Manual box and differential
Specifications
The mechanism of blocking of inclusion of a reverse gear - the device and a functioning principle
Interaxal differential - the device and a functioning principle
Removal and installation трансмиссионной assemblages
Check of a condition and replacement of elements of support of a suspension bracket трансмиссионной assemblages
Check of a condition and epiploon replacement
Removal, installation and check of a condition of gauges-switches
Removal, installation and check of a condition of the gauge of speed (VSS)
Preparation for performance of major repairs РКПП
Removal, service and installation of a distributing box and transmission lengthening
Removal, service and installation of a leading gear wheel of the distributing mechanism
Removal, service and installation of a conducted gear wheel of the distributing mechanism
Removal, service and installation of interaxal differential
Removal, service, installation and adjustment of assemblage of the mechanism of blocking of inclusion of a reverse gear
Removal, installation and condition check картера трансмиссионной assemblages
Removal, service, installation and adjustment of primary shaft РКПП
Removal, service and installation of entrance shaft РКПП (models with an additional two-level reducer)
Removal, service and installation of assemblage of a shaft of a leading gear wheel of the main transfer of a drive of forward wheels
Removal, service, installation and adjustment of forward differential
Removal, installation and check of a condition of a gear wheel of a drive of a speedometer
Removal, installation and adjustment of an intermediate gear wheel of a reverse gear
Removal, installation, check and adjustment of assemblage of gear wheels of a two-level reducer
Removal, check of a condition and installation of plugs and gear change rods
Removal, service and installation of the lever of gear change РКПП
Removal, service and installation of the lever of switching of modes «Hi/Lo» an additional two-level reducer
Removal, service and installation тросовой draughts of a drive of switching of modes of a two-level reducer
+ Automatic transmission
+ Coupling
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment
|
Removal, service, installation and adjustment of forward differential
Design of forward differential РКПП
REMOVAL
DISMANTLING
Differential box
|
1. Remove spring lock rings and take elements of transfer of a twisting moment to the left and right power shafts.
|
At assemblage both elements should be established strictly on the former places! |
2. Release fixing 12 bolts and remove гипоидную a conducted gear wheel of the main transfer.
|
3. With the help выколотки ST 899904100 beat out from assemblage of differential a pin, - the pin is beaten out towards a conducted gear wheel. |
4. Take an axis of satellites and internal components of differential (satellites, lateral gear wheels and washers).
|
5. By means of stripper ST 399527700 dismantle the ball bearing. |
|
|
Lateral holders
|
1. Remove sealing rings and epiploons.
|
At assemblage epiploons are subject to replacement without fail! |
|
2. Prepare for work stripper ST 398527700: расшплинтуйте also take шплинты, then remove captures.
A — stripper Captures B — Shplinty C — Pins |
|
3. Reliably fix two captures on an external holder of the bearing and establish stripper ST 398527700. Strongly fix two spindles on the lateral holder, then by means of pins fix captures to a stripper (do not forget to insert шплинты).
A — Spindles B — stripper Capture |
|
4. Having tracked, that stripper spindles have not dropped out of the holder, liberate from last an external holder of the bearing.
|
The external holder of the bearing is replaced complete with the internal. |
A — Spindles B — the Holder |
5. Operating in a similar manner, remove the bearing from the second holder. 6. Examine surfaces of sliding of a box of differential, check up a condition of all gear wheels of differential and the roller bearing on a shaft of a leading gear wheel of the main transfer. Defective components replace. |
|
ASSEMBLAGE
Differential box
|
1. Establish on the places in a differential box internal components and fill into place an axis of satellites.
|
Washers should be established by the parties with the removed facets to satellites. |
|
2. With the help циферблатного a measuring instrument плунжерного type ST2 49824700 with magnetic basis ST1 49824700 measure люфты gearings of satellites with lateral gear wheels of differential. If the result of measurement falls outside the limits a range 0.13 ÷ 0.18 mm, make corresponding updating by selection for the table of washers of a corresponding thickness resulted more low. |
|
At measurement track, that teeths of gear wheels were in gearing. |
Thickness of let out washers for adjustment люфтов gearings of satellites with lateral gear wheels
№ details |
Thickness, mm |
8030308021 |
0.925 ÷ 0.950 |
8030308022
|
0.975 ÷ 1.000 |
8030308023 |
1.025 ÷ 1.050 |
3. Achieve combination of apertures in an axis of satellites with apertures in a box of differential and establish into place a pin, having filled it from outside installations of a conducted gear wheel.
|
4. With the help оправки ST1 499277100 and nozzles ST1 499277101 plant in the differential case the roller bearing. |
|
The put landing effort should not exceed 10 arm (1 ton)! 12th bolts fix a conducted gear wheel, - the effort of a tightening of bolts makes 62 Nanometers. |
|
|
Lateral holders
|
Assemblage is made in an order, the return to an order of dismantle of components. Epiploons are established with the help оправки ST1 49979700. Track, that NEW sealing rings have not appeared are excessively extended or overwound. |
|
INSTALLATION
|
1. By means of adaptation ST 499787000 plant in differential lateral holders. 2. The further installation is made in an order, the return to an order of dismantle of components.
|
Try not to admit at installation of differential заворачивания sponges of epiploons. In order to avoid damage of epiploons wind шлицы elements of a drive of power shafts изоляционной with a tape! |
|
|
Check and adjustment люфта gearings of gear wheels of the main transfer CHECK
With the help циферблатного a measuring instrument
|
|
1. By means of plate ST3 498255400 fix magnetic basis ST1 49824700 циферблатного a measuring instrument плунжерного type ST2 498247001 on картере РКПП, pass плунжер a measuring instrument in a drain aperture картера, having rested it it is perpendicular in a tooth surface гипоидного wheels. The admissible size люфта lies within a range 0.13 ÷ 0.18 mm. |
|
|
By studying of contact stains of gearing of teeths
|
|
1. Cover both surfaces of three-four teeths of a conducted gear wheel of the main transfer with a uniform layer of lead minium. Turning a primary shaft of transmission, повращайте assemblage forward-back while on minium contact stains should will be printed.
A — Myski B — the Persistent party C — Heels D — the Leading party |
2. Variants of a possible arrangement of stains of contact are resulted on illustrations. In case of need make corresponding updating (see more low).
|
|
ADJUSTMENT
|
|
1. Adjustment люфта is made by rotation of the right holder by key ST 499787000.
|
Turn of the holder on one tooth, leads to change люфта on 0.05 mm. |
|
2. For reduction люфта ослабьте the right holder and on the same quantity of turns tighten the left. Easing of the left holder with pulling up of the right leads to increase люфта. 3. Being guided by an arrangement of stains of contact of teeths of gear wheels, pick up a demanded adjusting washer of a leading gear wheel of the main transfer. |
|
|
On the main page
|