Subaru Legacy/Outback

1999-2003 of release

Repair and car operation



Subaru Legasi, Autbek
+ Cars Subaru Legacy, Outback
+ The operation manual
+ Routine maintenance
+ The engine
+ Systems of cooling, heating
+ The power supply system and release
+ Engine electric equipment
- Manual box and differential
   Specifications
   The mechanism of blocking of inclusion of a reverse gear - the device and a functioning principle
   Interaxal differential - the device and a functioning principle
   Removal and installation трансмиссионной assemblages
   Check of a condition and replacement of elements of support of a suspension bracket трансмиссионной assemblages
   Check of a condition and epiploon replacement
   Removal, installation and check of a condition of gauges-switches
   Removal, installation and check of a condition of the gauge of speed (VSS)
   Preparation for performance of major repairs РКПП
   Removal, service and installation of a distributing box and transmission lengthening
   Removal, service and installation of a leading gear wheel of the distributing mechanism
   Removal, service and installation of a conducted gear wheel of the distributing mechanism
   Removal, service and installation of interaxal differential
   Removal, service, installation and adjustment of assemblage of the mechanism of blocking of inclusion of a reverse gear
   Removal, installation and condition check картера трансмиссионной assemblages
   Removal, service, installation and adjustment of primary shaft РКПП
   Removal, service and installation of entrance shaft РКПП (models with an additional two-level reducer)
   Removal, service and installation of assemblage of a shaft of a leading gear wheel of the main transfer of a drive of forward wheels
   Removal, service, installation and adjustment of forward differential
   Removal, installation and check of a condition of a gear wheel of a drive of a speedometer
   Removal, installation and adjustment of an intermediate gear wheel of a reverse gear
   Removal, installation, check and adjustment of assemblage of gear wheels of a two-level reducer
   Removal, check of a condition and installation of plugs and gear change rods
   Removal, service and installation of the lever of gear change РКПП
   Removal, service and installation of the lever of switching of modes «Hi/Lo» an additional two-level reducer
   Removal, service and installation тросовой draughts of a drive of switching of modes of a two-level reducer
+ Automatic transmission
+ Coupling
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment





Removal, service and installation of the lever of gear change РКПП

Design of the lever of gear change РКПП

1 — the Handle of the lever of a gear change
2 — the Protective cover
3 — the Plate
4 — the Lever
5 — the Plug
6 — the Prorate
7 — the Wire clamp
8 — the Basis
9 — the Spring lock ring
10 — the Sealing ring
11 — the Sealing ring
12 — Plug A
13 — the Rubber pillow
14 — Plug B
15 — the Hinge

16 — the Rod
17 — the Arm
18 — the Washer
19 — the Rack
20 — Podpruzhinennyj a pin
21 — the Plug

Efforts of a tightening of carving connections, Nanometer

Т1: 7.5
Т2: 12
Т3: 18

REMOVAL

 PERFORMANCE ORDER

1. Поддомкратьте the car also establish it on props.
2. Remove from the lever of a gear change the handle.
3. Remove the central console (the Body see the Head).

6. Turn out fixing bolts and remove from the panel of a floor a plate of the basis of lever assemblage.

7. Remove back section of system of release of the fulfilled gases with the muffler (see the Head of the Power supply system and release).
8. Uncover a thermofilter.
9. Disconnect a rack from a transmission arm.
10. Liberate from the hinge and remove a rod.

11. Remove from the floor panel a rubber pillow.

And — the Rack
In — the Rubber pillow

12. Remove the hinge, then take подпружиненный a pin.

And — the Rack
In — the Rubber pillow

13. Lower the car on the earth.
14. Having pulled upwards, remove the gear change lever.

DISMANTLING

 PERFORMANCE ORDER

1. Release a wire clamp.

And — the Clamp
In — the Rack

2. Liberate a rod from the lever.

And — the Rod
In — the Lever
With — the Rack

3. Remove from plug B a spring lock ring, then disconnect a rack.

A — the Spring lock ring
B — Plug B
C — the Basis

4. Remove from a rack the plug and a rubber pillow.

A — the Plug
B — the Rack
C — the Rubber pillow

5. Remove sealing rings, and then disconnect plug B.
6. Take подпружиненный a pin and remove from the lever of a gear change plug A.
7. Carefully wipe all removed components and estimate degree of their deterioration, make sure of absence of signs of ageing of a material of rubber elements. Make the necessary regenerative repair, the failed components replace.

ASSEMBLAGE

 PERFORMANCE ORDER

1. Assemblage is made in an order, the return to an order of dismantle of components. Do not forget to replace sealing rings, at installation of the prorate of the bottom support of the lever of switching grease internal and lateral surfaces of the plug with greasing of type NIGTIGHT LYW №2. Track, that all fixture has been tightened with demanded effort (Specifications and accompanying illustrations to Section "Dismantling" see).

2. In summary measure turning point of a rod concerning an axis of the bottom support of the lever. If the result of measurement exceeds limiting admissible value (0.7 Nanometers), перезатяните or replace nuts.

A — a rotation Axis
B — Turning point

3. Make sure of smoothness of a course and absence excessive люфта components of the mechanism of a gear change.

INSTALLATION

 PERFORMANCE ORDER

Installation is made in an order, the return to an order of dismantle of components. Track, that all fixture has been tightened with demanded effort (Specifications and accompanying illustrations to subsection "Removal" see).

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