Subaru Legacy/Outback

1999-2003 of release

Repair and car operation



Subaru Legasi, Autbek
+ Cars Subaru Legacy, Outback
+ The operation manual
+ Routine maintenance
+ The engine
+ Systems of cooling, heating
+ The power supply system and release
+ Engine electric equipment
- Manual box and differential
   Specifications
   The mechanism of blocking of inclusion of a reverse gear - the device and a functioning principle
   Interaxal differential - the device and a functioning principle
   Removal and installation трансмиссионной assemblages
   Check of a condition and replacement of elements of support of a suspension bracket трансмиссионной assemblages
   Check of a condition and epiploon replacement
   Removal, installation and check of a condition of gauges-switches
   Removal, installation and check of a condition of the gauge of speed (VSS)
   Preparation for performance of major repairs РКПП
   Removal, service and installation of a distributing box and transmission lengthening
   Removal, service and installation of a leading gear wheel of the distributing mechanism
   Removal, service and installation of a conducted gear wheel of the distributing mechanism
   Removal, service and installation of interaxal differential
   Removal, service, installation and adjustment of assemblage of the mechanism of blocking of inclusion of a reverse gear
   Removal, installation and condition check картера трансмиссионной assemblages
   Removal, service, installation and adjustment of primary shaft РКПП
   Removal, service and installation of entrance shaft РКПП (models with an additional two-level reducer)
   Removal, service and installation of assemblage of a shaft of a leading gear wheel of the main transfer of a drive of forward wheels
   Removal, service, installation and adjustment of forward differential
   Removal, installation and check of a condition of a gear wheel of a drive of a speedometer
   Removal, installation and adjustment of an intermediate gear wheel of a reverse gear
   Removal, installation, check and adjustment of assemblage of gear wheels of a two-level reducer
   Removal, check of a condition and installation of plugs and gear change rods
   Removal, service and installation of the lever of gear change РКПП
   Removal, service and installation of the lever of switching of modes «Hi/Lo» an additional two-level reducer
   Removal, service and installation тросовой draughts of a drive of switching of modes of a two-level reducer
+ Automatic transmission
+ Coupling
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment





Removal, service and installation of a leading gear wheel of the distributing mechanism

REMOVAL

 PERFORMANCE ORDER

1. Remove assemblage РКПП (see Has undressed Removal and installation трансмиссионной assemblages).
2. Remove gauges-switches of fires of a backing and neutral position of transmission (see Has undressed Removal, installation and check of a condition of gauges-switches).
3. Remove assemblage of a distributing box with transmission lengthening (see Has undressed Removal, service and installation of a distributing box and transmission lengthening).
4. Remove lengthening of transmission from a distributing box (see Has undressed Removal, service and installation of a distributing box and transmission lengthening).
5. Take a conducted gear wheel of the distributing mechanism (see Has undressed Removal, service and installation of a conducted gear wheel of the distributing mechanism).

6. Remove a leading gear wheel of the distributing mechanism.

CHECK

 PERFORMANCE ORDER

1. Grease bearings and manually estimate smoothness and noiselessness of their rotation, check up bearings on presence of signs of excessive deterioration, traces of development of corrosion. Defective components replace.
2. Check up a condition of lateral surfaces of teeths and a shaft of a leading gear wheel. In case of revealing of mechanical damages or signs of excessive deterioration replace a gear wheel.

3. With the help probeа лезвийного type measure a backlash between a lock ring and an internal holder of the ball bearing. If the result of measurement does not meet standard requirements (001 ÷ 0.15), pick up a suitable replaceable lock ring.

Thickness of let out lock rings
Designation Thickness, mm
805030041 1.53
805030042 1.65
805030043 1.77

REPLACEMENT

 PERFORMANCE ORDER

1. Remove a lock ring.

2. Establish gear wheel assemblage in a vice and, having taken advantage approaching выколоткой, remove the ball bearing.

3. Having rested an internal holder in оправку ST 39817700, plant the bearing on a shaft of a leading gear wheel.

 The put landing effort should not exceed 10 кН (1 ton)!

4. Plant on a shaft of a leading gear wheel a lock ring.
5. Check up backlash size between a lock ring and an internal holder of the ball bearing, in case of need make selection of a new ring.

INSTALLATION

 PERFORMANCE ORDER

Installation is made in an order, the return to an order of dismantle of components. Tighten bolts of fastening of a leading gear wheel of a distributing box with demanded effort (26 Nanometers).

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