Brake system |
The general parametres |
System type | The two-planimetric |
Type and volume of a brake liquid | Routine maintenance see the Head. |
Working backlash of the gauge-switch of stoplights, mm | 0.3 |
Size выступания плунжера the gauge-switch of stoplights, mm | 2+1.5 |
Nominal height of position of a pedal of a foot brake, mm | 145.3 |
Size of a free wheeling of a pedal of a foot brake, mm | 1.0 ÷ 3.0 |
Disk brake mechanisms of forward wheels |
Type | Ventilated, floating, the size of 15 or 16 inches, with automatic adjustment of backlashes |
Effective diameter of a disk, mm |
15-inch | 228 |
16-inch | 248 |
The sizes of a disk (a thickness ÷ external diameter), mm |
15-inch | 24 ÷ 277 |
16-inch | 24 ÷ 294 |
Effective diameter of the cylinder, mm | 42.8 ÷ 2 |
The sizes brake колодок (length ÷ width ÷ a thickness), mm | 112.3 ÷ 50.0 ÷ 11.0 |
Thickness brake колодок (including a metal substrate), mm |
Rating value | 17 |
Limiting admissible value | 7.5 |
Thickness of a brake disk, mm |
Rating value | 24 |
Limiting admissible value | 22 |
Limiting admissible size of palpation of a disk, mm | 0.075 |
Disk brake mechanisms of back wheels |
Type | Floating type, with automatic adjustment of backlashes |
Effective diameter of a disk, mm | 254 |
The sizes of a disk (a thickness ÷ external diameter), mm | 10 ÷ 290 |
Effective diameter of the cylinder, mm | 38.1 |
The sizes brake колодок (length ÷ width ÷ a thickness), mm | 82.4 ÷ 33.7 ÷ 9.0 |
Thickness brake колодок (including a metal substrate), mm |
Rating value | 14 |
Limiting admissible value | 6.5 |
Thickness of a brake disk, mm |
Rating value | 10 |
Limiting admissible value | 8.5 |
Limiting admissible size of palpation of a disk, mm | 0.070 |
The main brake cylinder (ГТЦ) |
Type | Tandem with the tight tank |
Effective diameter, mm | 26.99 |
Volume of a hydraulic liquid, sm3 | 205 |
The vacuum amplifier of brakes |
Type | The vacuum |
Effective diameter, mm | 205 + 230 |
Nominal size выступания a pusher rod «L», mm |
Models without VDC | 10 |
Models with VDC | 18 |
Nominal length of a rod of a pusher, mm | 144.6 |
Pressure of a brake liquid, кПа |
At the muffled engine |
At squeezing of a pedal with effort 15 кГс | 588 |
At squeezing of a pedal with effort 30 кГс | 1667 |
At the working engine and depth of depression in the inlet pipeline | 66 кПа |
At squeezing of a pedal with effort 15 кГс | 5688 |
At squeezing of a pedal with effort 30 кГс | 9702 |
The pressure valve-terminator |
Division point, кПа |
Models without VDC | 2942 |
Models with VDC | 3678 |
Reduction factor | 0.3 |
Pedal of a foot brake |
Free wheeling size (at effort of squeezing less than 1 кГс), mm | 1 ÷ 3 |
Height of position of a pedal (L), mm | 148 |
Nominal size of the adjusting size, mm | 126.4 |
Limiting admissible size lateral люфта pedals (on колодке), mm | 5.0 |
Lay brake |
Type | Drum on a disk, with a mechanical drive on back wheels and manual adjustment of a backlash |
Effective diameter of a drum, mm | 170 |
The sizes of boots (length ÷ width ÷ a thickness), mm | 162.6 ÷ 30.0 ÷ 3.2 |
Internal diameter of a drum, mm |
Rating value | 170 |
Limiting admissible value | 171 |
Thickness of frictional overlays of boots, mm |
Rating value | 3.2 |
Limiting admissible value | 1.5 |
Lever course at raising with effort 20 кГс | 7 ÷ 8 clicks |
ABS |
|
Wheel gauges |
Size of a working backlash, mm |
Forward wheels | 0.3 ÷ 0.8 |
Back wheels | 0.44 ÷ 0.94 |
Resistance, clod | 1.25 ± 0.25 |
Colour marks of isolation of electroconducting |
The left forward wheel |
Models Legacy | The yellow |
Models Outback | The brown |
The right forward wheel |
Models Legacy | The white |
Models Outback | The blue |
The left back wheel | The yellow |
The right back wheel | The white |
The maximum admissible size of palpation of an alarm rotor/stupichnoj of assemblage, mm | 0.05 |
The gauge of overloads (G-gauge) |
Pressure, In | 2.3 ± 0.2 |
The management/hydromodulator module |
|
Marks of conformity to car type |
|
CG | Models Legacy with АТ |
CH | Models Legacy with РКПП |
CI | Models Outback with АТ |
CJ | Models Outback with РКПП |
Hydromodulator checks |
Check with application of manometres |
Initial pressure, кПа |
Forward brake mechanisms | 3432 |
Back brake mechanisms | 3432 |
Phase of dump of pressure, кПа |
Forward brake mechanisms | No more than 490 |
Back brake mechanisms | No more than 490 |
Phase of forcing of pressure, кПа |
Forward brake mechanisms | Not less than 3432 |
Back brake mechanisms | Not less than 3432 |
Check on the test bed |
The initial indication, Н |
Forward brake mechanisms | 981 |
Back brake mechanisms | 981 |
Phase of dump of pressure, Н |
Forward brake mechanisms | No more than 490 |
Back brake mechanisms | No more than 490 |
Phase of forcing of pressure, Н |
Forward brake mechanisms | Not less than 981 |
Back brake mechanisms | Not less than 981 |
Codes of malfunctions (DTC) |
Code | The most probable source of infringement |
11 | Code of the beginning of check (at reading without application SSM) |
21 | Breakage or short circuit in a chain of the right forward wheel gauge |
22 | Infringement of parametres of a signal of the right forward wheel gauge |
23 | Breakage or short circuit in a chain of the left forward wheel gauge |
24 | Infringement of parametres of a signal of the left forward wheel gauge |
25 | Breakage or short circuit in a chain of the right back wheel gauge |
26 | Infringement of parametres of a signal of the right back wheel gauge |
27 | Breakage or short circuit in a chain of the left back wheel gauge |
28 | Infringement of parametres of a signal of the left back wheel gauge |
29 | Infringement of parametres of a signal of any of four wheel gauges |
31 | Refusal of the right forward inlet valve of hydromodulator ABS |
32 | Refusal of the right forward final valve of hydromodulator ABS |
33 | Refusal of the left forward inlet valve of hydromodulator ABS |
34 | Refusal of the left forward final valve of hydromodulator ABS |
35 | Refusal of the right back inlet valve of hydromodulator ABS |
36 | Refusal of the right back final valve of hydromodulator ABS |
37 | Refusal of the left back inlet valve of hydromodulator ABS |
38 | Refusal of the left back final valve of hydromodulator ABS |
41 | Refusal of the module of management ABS |
42 | Excessively low/high level of pressure of a food |
44 | Infringement of communications of management with АТ |
51 | Infringement of serviceability of functioning клапанного the relay |
52 | Infringement of serviceability of functioning of the electromotor or its relay |
54 | Infringement of serviceability of functioning of the gauge-switch of stoplights |
56 | Breakage/short circuit in a G-gauge chain; Overestimate m-signala* the G-gauge of parametres; G-gauge Jamming |
* M-signal overestimate testifies to excessively high factor of coupling with a road covering. |
VDC |
|
Wheel gauges ABS |
See ABS |
|
The gauge of the withdrawing moment / cross-section overloads |
Pressure of the gauge of cross-section overloads, In | 2.5 ± 0.2 |
The hydromodulator |
Marks | D2 |
Checks |
Check with application of manometres |
Phase of forcing of pressure, кПа |
Forward brake mechanisms | Not less than 2942 |
Back brake mechanisms | Not less than 1961 |
Phase of dump of pressure, кПа |
Forward brake mechanisms | No more than 490 |
Back wheels | No more than 490 |
Check on the test bed |
Phase of forcing of pressure, Н |
Forward brake mechanisms | Not less than 1961 |
Back brake mechanisms | Not less than 981 |
Phase of dump of pressure, Н |
Forward brake mechanisms | No more than 490 |
Back wheels | No more than 490 |
The management module |
Marks of conformity to car type |
|
TO | Models Legacy |
M | Models Outback of 2.5 l |
N | Models Outback of 3.0 l |
Codes of malfunctions (DTC) |
Code | The most probable source of infringement |
11 | Code of the beginning of check (at reading without application SSM) |
21 ÷ 29 | Codes of malfunctions ABS see |
31 | Refusal of the right forward inlet valve of hydromodulator VDC |
32 | Refusal of the right forward final valve of hydromodulator VDC |
33 | Refusal of the left forward inlet valve of hydromodulator VDC |
34 | Refusal of the left forward final valve of hydromodulator VDC |
35 | Refusal of the right back inlet valve of hydromodulator VDC |
36 | Refusal of the right back final valve of hydromodulator VDC |
37 | Refusal of the left back inlet valve of hydromodulator VDC |
38 | Refusal of the left back final valve of hydromodulator VDC |
41 | Refusal of the module of management VDC |
42 | Excessively low/high level of pressure of a food |
43 | Infringement in a line of communication between the module of management VDC and ECM (reading without SSM) |
43 | Infringement of communications of management with AET/AEV/AES (reading with SSM) |
44 | Infringement of communications of management with TCM |
45 | The module of management VDC/TCM is faulty |
46 | Infringement of serviceability of giving of a food in 5 In |
47 | Infringement of communications of tyre CAN |
48 | Infringement in a line of communication between the module of management ECM and VDC (reading without SSM) |
48 | Line of communication EAS is closed on weight (reading with SSM) |
49 | Infringement of parametres of a signal of turns of the engine (reading without SSM) |
49 | Error in a line of communication from EGI to VDC (reading with SSM) |
51 | Infringement of serviceability of functioning клапанного the relay |
52 | Infringement of serviceability of functioning of the electromotor or its relay |
61 | Refusal of the primary valve отсечки |
62 | Refusal of the secondary valve отсечки |
63 | Refusal of the primary soaking up valve |
64 | Refusal of the secondary soaking up valve |
71 | Refusal of the gauge of an angle of rotation of a steering wheel (shift/range of the gauge/is faulty the gauge/is absent a target signal of the gauge is excessive) |
72 | Refusal of the gauge of the withdrawing moment (excessively entrance pressure / basic pressure/signal/shift of the gauge/range a gauge signal) |
73 | Refusal of the gauge of cross-section overloads (G) (excessively entrance напряжение/сигнал/сдвиг/диапазон the gauge) |
74 | Refusal of the gauge of pressure (excessively entrance pressure/shift of the primary or secondary gauge/is excessive differential pressure of the gauge) |
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At detection in memory of the module of management listed below combinations DTC it is necessary to begin with the first check under the list, and in the absence of infringements to pass to the following. |
|
Combination of codes | Probable source of infringement |
46, 74 | Short circuit on weight in a chain of plugs №№ 78, 68 or 69 sockets F87 of the module of management VDC (see an illustration 41.1) |
44, 71 | Breakage in a chain of plugs №№ 81 or 83 sockets F87 |
51, 48, 71 | Breakage in a plug chain № 27 sockets F87 |
71, 51, 44 | Breakage in a plug chain № 27 sockets F87 |
72, 73 | Breakage in a plug chain № 63 sockets F87 |
Efforts of a tightening of carving connections, Nanometer |
|
Efforts of a tightening of carving connections are resulted also in the text of the Head and on сопр. Illustrations. |
|
Bolts of basic arms of brake lines | 15 |
Bolts of basic arms of fastening of flexible brake hoses to racks of a forward suspension bracket | 32 |
Bolts of fastening of the valve-terminator of pressure | 18 |
Shtutsernye bolts of fastening of flexible brake hoses to supports of brake mechanisms | 18 |
The gate of prorolling of a support of the brake mechanism | 8 |
Bolts of fastening of a support of the brake mechanism | 39 |
Fastening bolts анкерной скобы the brake mechanism of a forward wheel | 78 |
Bolts of fastening of a board of the brake mechanism | 18 |
Bolts of fastening of basic arms of flexible hoses of brake mechanisms of back wheels |
The horizontal | 32 |
The vertical | 18 |
Nuts of fastening ГТЦ | 14 |
Shtutsernye nuts of fastening of brake lines to ГТЦ, to the valve-terminator of pressure and the valve |
To PHV/hydromodulators ABS and VDC | 15 |
Nuts of fastening of brake tubes to flexible brake hoses | 15 |
Counternuts of fastening of the gauge-switch of stoplights | 8 |
Nuts/bolts of fastening of an arm of pedal assemblage | 18 |
Axial nut of fastening of a pedal of a foot brake (model with АТ) | 30 |
Bolts/nuts of fastening of assemblage of the lever of a lay brake | 18 |
Adjusting nut of the lever of a lay brake | 5.9 |
Bolts of fastening of the valve of deduction of pressure PHV противооткатного devices | 18 |
Counternut drive valve PHV cable | 3.4 |
Nuts of axial hairpins of fastening of the module of management/hydromodulator ABS | 18 |
Bolts of fastening of a basic arm of the module of management/hydromodulator ABS | 32 |
Nut of fastening of a basic arm of the module of management/hydromodulator ABS | 37 |
эБолты basic arms of fastening лектропроводки wheel gauges ABS | 32 |
Bolts of fastening of wheel gauges ABS | 32 |
Nuts of fastening of G-gauge ABS | 7.4 |
Nuts of fastening of the module of management VDC | 7.5 |
Nuts of axial hairpins of fastening of hydromodulator VDC | 18 |
Bolts of fastening of a basic arm of hydromodulator VDC | 32 |
Nut of fastening of a basic arm of hydromodulator VDC | 37 |
Bolts of fastening of the assembly block of the relay to hydromodulator VDC | 13 |
Nuts of fastening of assemblage of the gauge of the withdrawing moment / cross-section overloads (G) VDC | 7.5 |