Subaru Legacy/Outback

1999-2003 of release

Repair and car operation



Subaru Legasi, Autbek
+ Cars Subaru Legacy, Outback
+ The operation manual
+ Routine maintenance
+ The engine
+ Systems of cooling, heating
+ The power supply system and release
+ Engine electric equipment
+ Manual box and differential
+ Automatic transmission
+ Coupling
- Brake system
   Specifications
   Brake mechanisms of forward and back wheels - the general information
   Lay brake - a design and a functioning principle
   The pressure valve-terminator - a design and a functioning principle
   Protivootkatnaja system - the device, a functioning and safety measure principle
   System of antiblocking of brakes (ABS) - the general information, a functioning principle
   System of dynamic stabilisation (VDC) - the general information, a functioning principle
   Check of a condition replacement колодок disk brake mechanisms of forward wheels
   Removal, check of a condition and installation of forward brake disks
   Removal, service and installation of disk brake mechanisms of forward wheels
   Check of a condition and replacement колодок disk brake mechanisms of back wheels
   Removal, check of a condition and installation of back brake disks
   Removal, service and installation of disk brake mechanisms of back wheels
   Removal, service and installation of the main brake cylinder (ГТЦ)
   Removal, installation and check of serviceability of functioning of the vacuum amplifier of brakes
   Removal, installation and check of serviceability of functioning of the valve-terminator of pressure
   Replacement of a brake liquid
   Prorolling of a hydraulic path of brake system
   Check of a condition and replacement of flexible brake hoses
   Check of a condition and replacement of tubes of a brake path
   Removal, service, installation and adjustment of a pedal of a foot brake
   Removal, condition check, installation and adjustment of the gauge-switch of stoplights
   Removal, installation, check of a condition and adjustment of the lever of a drive of a lay brake
   Removal, check of a condition and installation of elements тросового a drive of a lay brake
   Removal, installation and adjustment of the mechanism of a lay brake
   Removal, installation, check of a condition and adjustment of components противооткатного devices
   Removal, installation and check of serviceability of functioning of assemblage of the module of management/hydromodulator ABS
   Check of sequence of operation of valves of hydromodulator ABS
   Removal, installation and check of serviceability of functioning of forward wheel gauges ABS
   Removal, installation and check of serviceability of functioning of back wheel gauges ABS
   Removal, installation and check of a condition of rotors of wheel gauges
   Removal, installation and diagnostics of the gauge of overloads (G-gauge)
   Problem diagnostics ABS
   Removal, installation and adjustment of the module of management VDC
   Removal, installation and check of serviceability of functioning of hydromodulator VDC
   Check of sequence of operation of valves of hydromodulators ABS and VDC
   Removal, installation and check of serviceability of functioning of the gauge of withdrawal / cross-section overloads
   Removal, installation and check of serviceability of functioning of the gauge of an angle of rotation of steering wheel VDC
   Removal, installation and check of serviceability of functioning of wheel gauges from rotors
   Removal, installation and check of serviceability of functioning of the switch of deactivation VDC (VDC OFF)
   Problem diagnostics VDC
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment





Removal, service, installation and adjustment of a pedal of a foot brake

Details of installation of assemblage of a pedal of a foot brake on models with РКПП

1 — the Emphasis
2 — Plugs
3 — Podpruzhinennyj a pin
4 — the Spring clamp
5 — the Overlay Pads pedals of a foot brake
6 — the Pedal of a foot brake
7 — the Finger
8 — the Spring
9 — the Overlay Pads coupling pedals
10 — a coupling Pedal
11 — the Plug With
12 — the Finger
13 — the Auxiliary rod And
14 — the Lock ring
15 — the Auxiliary spring
16 — Auxiliary plugs
17 — the Auxiliary rod In
18 — Spring S
19 — Rod S
20 — Plug S

21 — the Sealing ring
22 — the Lock ring
23 — the coupling Gauge-switch (models with темпостатом)
24 — the Gauge-switch of stoplights
25 — the Arm of pedal assemblage
26 — the Arm of the main cylinder of coupling
27 — the Executive lever

Efforts of a tightening of carving connections, Nanometer

Т1: 8
Т2: 18


Details of installation of assemblage of a pedal of a foot brake on models with АТ

1 — the Emphasis
2 — Plugs
3 — Zaglushka
4 — a pedal Arm
5 — the Gauge-switch of stoplights
6 — Podpruzhinennyj a pin
7 — the Spring clamp
8 — the Overlay Pads pedals
9 — the Pedal of a foot brake
10 — the Finger

11 — the Remote plug
12 — the Spring

Efforts of a tightening of carving connections, Nanometer

Т1: 8
Т2: 18


Details of fastening of the executive lever to a pusher and an executive rod (to model with РКПП)

And — the Executive rod
In — the Pusher

With — Spring clamps
D — Fixing fingers


Design of a drive of the valve of deduction of pressure (PHV) противооткатной systems

And — the Adjusting nut
In — the Counternut

WITH — PHV


Site of a clamp of fastening drive a cable of the valve of deduction of pressure (PHV)

And — Privodnoj a cable

In — the Clamp

REMOVAL

 PERFORMANCE ORDER

1. Cock a lay brake and prop up wheels противооткатными boots.
2. Disconnect a negative wire from the battery.


Models with РКПП

 PERFORMANCE ORDER

1. Remove a steering column (the Suspension bracket and a steering see the Head).
2. Disconnect electroconducting from gauges-switches of stoplights and coupling (on models with темпостатом).
3. Remove spring clamps and take fingers of fastening of the executive lever to a pusher and an executive rod.
4. Give контрящую and adjusting nuts of a drive of the valve of deduction of pressure (PHV) противооткатной systems.
5. Remove a cable a clamp and disconnect from valve PHV приводной a cable, - try not to damage a cover and the core тросовой assemblages.

6. Release nuts of fastening of the main cylinder of coupling.

7. Give bolts and nuts of fastening of a basic arm and remove assemblage of pedals of a foot brake and coupling.


Models with АТ

 PERFORMANCE ORDER

1. Remove the bottom section of furnish of the panel of devices (the Body see the Head).
2. Take a finger of fastening of a pedal of a foot brake to an executive rod of the servo-driver of the vacuum amplifier.
3. Disconnect electroconducting from the gauge-switch of stoplights.

4. Give two fixing bolts and four nuts and remove assemblage of a pedal of a foot brake.

DISMANTLING

Models with РКПП

 PERFORMANCE ORDER

1. Remove the gauge-switch of stoplights (see Has undressed Removal, condition check, installation and adjustment of the gauge-switch of stoplights).
2. Remove a coupling pedal (Coupling see the Head).

3. Remove a basic arm of the main cylinder of coupling.

4. Take axial plugs with a spring, remove an emphasis.
5. Remove a pedal of a foot brake.


Models with АТ

 PERFORMANCE ORDER

1. Remove the gauge-switch of stoplights (see Has undressed Removal, condition check, installation and adjustment of the gauge-switch of stoplights).

2. Give a fixing nut, take an axial bolt and liberate a pedal from a basic arm.

3. Take axial plugs with a spring, remove an emphasis.
4. Remove a pedal of a foot brake.

ASSEMBLAGE

 PERFORMANCE ORDER

1. Temporarily establish on an arm of a pedal the gauge-switch of stoplights.
2. Clean and grease an axial aperture pedals/pedals. Plant in a pedal/pedal axial plugs.
3. Level a pedal/pedal in a basic arm, establish a returnable spring and, - on the models equipped противооткатным with the device, - a spring of decrease in effort of squeezing of a pedal of coupling, then establish a fixing bolt with the remote plug. The effort of a tightening of a nut of an axial bolt makes 30 Nanometers.

4. Regulating landing of the gauge-switch of stoplights, expose a pedal in regular position concerning a flange of a basic arm, then definitively tighten nuts of fastening of the gauge-switch with demanded effort.

Nominal size of the adjusting size, mm

L: 126.4

Efforts of a tightening of carving connections, Nanometer

Т: 8

INSTALLATION

 PERFORMANCE ORDER

Installation is made in an order, the return to an order of dismantle of components.

 Spring clamps of the fixing are subject to replacement without fail. In case of need replace a clamp drive valve PHV cable, - do not forget to put on a tip тросовой assemblage a protective cover (models with РКПП and противооткатным the device). Having finished installation, make necessary checks and adjustments (see more low).

Check and adjustment

Check of adjusting parametres of a pedal of a foot brake

1 — the Gauge-switch of stoplights
2 — the Carpet covering
3 — the Foot emphasis
4 — the Executive rod of the vacuum amplifier of brakes

Rating values of the adjusting
Parametres, mm

Height of position of a pedal (L): 148

Free wheeling size Pads () at squeezing with effort 1 кГс: 1 3 mm


 PERFORMANCE ORDER

1. Define size люфта pedals/pedals at applying of lateral effort in 1 кГс (10). If the result of measurement exceeds the maximum admissible value (5.0 mm), replace axial plugs.

1 — a coupling Pedal
2 — the Pedal of a foot brake


2. Measure sizes of height of position of a pedal (L) and a free wheeling Pads () at squeezing with effort 1 кГс (10). In case of need modify height of position of a pedal by updating of length of an executive rod of the brake amplifier.

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